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Chapter A8 Service Manual 4022 593 51915 A.198 AX-301/501, AX-3/5 08.05 SYSTEM A08.fm A8.4 Materials A8.4.1 Glossary o f terms • First l ev el spare part s kitA collection o f spare parts an d materials that enabl es the…

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4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.197
A08.fm
Chapter A8
SYSTEM
A8.3.19 Cooling rack
Current spare parts list, see www.assembleon.com
Qty/ Mod
Priority indicator
Repair options
Replacement Instruction
Remarks
Item No.
Part of Item No.
Ordering Code
Description
21-01 9498-396-02036 Cooling fan 12/20 - - •
21-02 9498-396-02038 Guarding PCB 3/5 - - •
21-02 21-01
Chapter A8
Service Manual 4022 593 51915
A.198 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
A8.4 Materials
A8.4.1 Glossary of terms
• First level spare parts kitA collection of spare parts and materials that enables
the customer to perform preventive maintenance, based on a 2 year period
and a maximum machine configuration, and also simple repairs that do not
require specific knowledge or tools. This collection is available as a PA
number via regular commercial channels.
• Second level spare partsA collection of spare parts that is recommended to be
available on-site at the customer. The collection of parts is defined to
minimize the machine downtime, taking into account the failure probability
of parts and machine modularity. This collection is not available as a kit but
can be ordered for each part separately.
• Description Name of the material.
• Ordering code The code number with which the material or material kit can
be ordered at your regional service center.
• ApplicationIndication of what purpose the material is used for. In case of a
part, the assembly it belongs to is mentioned. In case of a material, the
maintenance action it is used for is mentioned.
• Picture/spare part referenceInformation to identify the material when
applicable. Either a picture or a reference to a drawing in the spare part
section.
A8.4.2 Special materials
Description Ordering code Application Material safety data sheet
Alsar 24 or Orion 24 Obtain from
www.hahnkolb.com
Cleaning toolbits: removing paper fibres. See A2.12 Material safety data sheets
(MSDS)
Ethanol Obtain locally Cleaning toolbits: removing solder paste. See A2.12 Material safety data sheets
(MSDS)
Caustic soda
solution
≥2.0 -
<5.0%
Obtain locally Cleaning toolbits See A2.12 Material safety data sheets
(MSDS)
Loctite 242 Obtain locally Securing bolts when replacing the flexible
cable guide of a placement robot.
See A2.12 Material safety data sheets
(MSDS)
SI sticker 9498-396-00559 To identify if SI is executed on module N.a.
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.199
A08.fm
Chapter A8
SYSTEM
A8.4.3 First level spare parts kit (PA 2876/15)
Description Ordering code Application
Picture /
Spare part reference
AX 1st level spares kit
(PA 2876/15)
9498-396-00154
Front board clamp 9498-396-00032 See A8.3.12Transport beam,
item number 10-01
Guide strip of rear
board clamp
9498-396-00042 See A8.3.13Front and rear
transport rails, item number
09-05
Spring steel strip of rear
board clamp
9498-396-00038 See A8.3.13Front and rear
transport rails, item number
09-06
Protection strip (4x) 9498-396-00153 and
9498-396-00265
See A8.3.13Front and rear
transport rails, item number
09-04
Silencer 9498-396-00065 Part for air controller on robot See A8.3.16Robots, item
number 15-15
Valve (Picosol valve 2/2
NC)
9498-396-00066 Part for air controller on robot See A8.3.16Robots, item
number 15-16
Filter element 0.3 9498-396-00062 Part of air supply unit See A8.3.5Air supply unit,
item number 03-01
Filter element 0.01 9498-396-00063 Part of air supply unit See A8.3.5Air supply unit,
item number 03-03
Grease gun 9498-396-00394 To apply grease
Lubrication kit,
containing:
9498-396-00039 Lubrication (sufficient to lubricate the machine with maximum
configuration for 2 years, AX-501, 20 compact placement robots)
1. Grease nozzle and shaft Lubricating Z-spindles of transport lift
(The hexagon nozzle fits on
spindles)
2. Excella green (3 x 50 gram)
Small brush included
• Linear guide and spindle of
Y-direction of robot.
•Linear guide and spindle of
X-direction of transport
•Spindles of Z-direction.
Excella green NS7 grease
can be ordered separately
with ordering code:
9498-396-01552
3. THK Grease type AFE (1 x 70
gram) Small brush included.
Linear guides, X-direction of robot. THK AFE grease can be
ordered separately with
ordering code:
9498-396-01553
4. 4 Brushes Applying lubrication