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4022 593 51915 Service Manual 08.05 AX-301/501, AX-3/5 A.199 A08.fm Chapter A8 SYSTEM A8.4.3 Fir st leve l spare parts kit (P A 2876/15) Description Ordering code Application Pictu re / Spare part reference AX 1st level …

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Chapter A8
Service Manual 4022 593 51915
A.198 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
A8.4 Materials
A8.4.1 Glossary of terms
• First level spare parts kitA collection of spare parts and materials that enables
the customer to perform preventive maintenance, based on a 2 year period
and a maximum machine configuration, and also simple repairs that do not
require specific knowledge or tools. This collection is available as a PA
number via regular commercial channels.
• Second level spare partsA collection of spare parts that is recommended to be
available on-site at the customer. The collection of parts is defined to
minimize the machine downtime, taking into account the failure probability
of parts and machine modularity. This collection is not available as a kit but
can be ordered for each part separately.
• Description Name of the material.
• Ordering code The code number with which the material or material kit can
be ordered at your regional service center.
• ApplicationIndication of what purpose the material is used for. In case of a
part, the assembly it belongs to is mentioned. In case of a material, the
maintenance action it is used for is mentioned.
• Picture/spare part referenceInformation to identify the material when
applicable. Either a picture or a reference to a drawing in the spare part
section.
A8.4.2 Special materials
Description Ordering code Application Material safety data sheet
Alsar 24 or Orion 24 Obtain from
www.hahnkolb.com
Cleaning toolbits: removing paper fibres. See A2.12 Material safety data sheets
(MSDS)
Ethanol Obtain locally Cleaning toolbits: removing solder paste. See A2.12 Material safety data sheets
(MSDS)
Caustic soda
solution
≥2.0 -
<5.0%
Obtain locally Cleaning toolbits See A2.12 Material safety data sheets
(MSDS)
Loctite 242 Obtain locally Securing bolts when replacing the flexible
cable guide of a placement robot.
See A2.12 Material safety data sheets
(MSDS)
SI sticker 9498-396-00559 To identify if SI is executed on module N.a.
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.199
A08.fm
Chapter A8
SYSTEM
A8.4.3 First level spare parts kit (PA 2876/15)
Description Ordering code Application
Picture /
Spare part reference
AX 1st level spares kit
(PA 2876/15)
9498-396-00154
Front board clamp 9498-396-00032 See A8.3.12Transport beam,
item number 10-01
Guide strip of rear
board clamp
9498-396-00042 See A8.3.13Front and rear
transport rails, item number
09-05
Spring steel strip of rear
board clamp
9498-396-00038 See A8.3.13Front and rear
transport rails, item number
09-06
Protection strip (4x) 9498-396-00153 and
9498-396-00265
See A8.3.13Front and rear
transport rails, item number
09-04
Silencer 9498-396-00065 Part for air controller on robot See A8.3.16Robots, item
number 15-15
Valve (Picosol valve 2/2
NC)
9498-396-00066 Part for air controller on robot See A8.3.16Robots, item
number 15-16
Filter element 0.3 9498-396-00062 Part of air supply unit See A8.3.5Air supply unit,
item number 03-01
Filter element 0.01 9498-396-00063 Part of air supply unit See A8.3.5Air supply unit,
item number 03-03
Grease gun 9498-396-00394 To apply grease
Lubrication kit,
containing:
9498-396-00039 Lubrication (sufficient to lubricate the machine with maximum
configuration for 2 years, AX-501, 20 compact placement robots)
1. Grease nozzle and shaft Lubricating Z-spindles of transport lift
(The hexagon nozzle fits on
spindles)
2. Excella green (3 x 50 gram)
Small brush included
• Linear guide and spindle of
Y-direction of robot.
•Linear guide and spindle of
X-direction of transport
•Spindles of Z-direction.
Excella green NS7 grease
can be ordered separately
with ordering code:
9498-396-01552
3. THK Grease type AFE (1 x 70
gram) Small brush included.
Linear guides, X-direction of robot. THK AFE grease can be
ordered separately with
ordering code:
9498-396-01553
4. 4 Brushes Applying lubrication
Chapter A8
Service Manual 4022 593 51915
A.200 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
Assortment kit
containing:
9498-396-00045 Various repairs
1. Temperature sensor Y-
movement (5x).
Sensor on placement robot.
2. O-ring 1,8 x 0,7 (20x). Air controller and placement head.
3. Placement head, release bolt
(6x).
Interface placement head.
4. Air nipple (5x). Interface placement head.
5. Retain ring ∅ 4 (5x). Interface placement head.
6. Cylindrical screw M4x8 zinc
coated (50x).
Robot.
7. Cylindrical screw M3x6 zinc
coated (50x).
Robot.
8. Cylindrical screw M4x8 stainless
steel (10x)
Spacer block run-in and run-out
transport belt motor (only on front
transport rail).
9. Torx screw M2.5 x 10 stainless
steel (20x)
Run-in and run-out transport belt
motor on front transport rail.
10. Torx screw M2.5 x 6 stainless
steel (20x)
Run-in and run-out transport belt
motor on rear transport rail.
11. Torx screw M3 x 8 stainless steel
(20x)
Rear board clamp.
12. Cylindrical M3 x 16 stainless
steel (20x)
Front board clamp.
13. Knurled screw M4X16 zinc
coated (2x)
Stopper.
14. Counter sunk screw M4X12
(10x)
Cover plate (between support plate
and Z-plate).
15. Bolt M8x 20 with nipple (20x) Bolts can be ordered separately with
ordering code 9498-396-02601 (for 10
pieces)
Optical kit, containing 9498-396-00043 Cleaning camera and laser
1. Optical tissue (100x) Cleaning BA-camera.
2. Chamois cloth double tip (100x) Cleaning component laser.
Double tips can be ordered
separately with ordering
code 9498-396-01105 (for
50 pieces)
3. Camelhair brush (1x) Cleaning component laser.
Description Ordering code Application
Picture /
Spare part reference