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4022 593 51915 Service Manual 08.05 AX-301/501, AX-3/5 A.205 A08.fm Chapter A8 SYSTEM A8.5.3 Recommended special tools Description Application Picture T orque wrench 5 Nm. Allen key 3 bit Corrective maintenance: Y - moto…

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Chapter A8
Service Manual 4022 593 51915
A.204 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
A8.5.2 Recommended standard tools
Quantity Description
1 Open end/ring wrench 5 mm
1 Open end/ring wrench 5.5 mm
1 set Open end/ring wrenches 6 - 24 mm
1 Socket screwdriver 4 mm
1 Socket screwdriver 5 mm
1 Socket screwdriver 7 mm
1 Socket screwdriver 8 mm
1 Socket screwdriver round-head 2.5 mm
1 Socket screwdriver round-head 3 mm
1 Socket screwdriver round-head 4 mm
1 Socket screwdriver round-head 5 mm
1 Allen key 0.9 mm
1 Allen key 1.27 mm
1 set Allen key 1.5 - 10 mm
1 set Allen wrenches (short)
1 set TORX screwdrivers T7 - T40
1 Screwdriver TORX T6
1 Screwdriver TORX T7
1 Screwdriver TORX T10
1 Screwdriver TORX T15
1 Screwdriver no. 1 insulated
1 Screwdriver no. 2 insulated
1 Screwdriver no. 3 insulated
1 Screwdriver no. 4 insulated
1 Screwdriver no. 5 insulated
1 Screwdriver no. 4 short
1 Screwdriver no. 4 square
1 Screwdriver clamping M2 - M3.5
1 Screwdriver clamping M3.5 - M5
1 set Precision screwdrivers
1 Phillips screwdriver no. 0
1 Phillips screwdriver no. 1
1 Phillips screwdriver no. 2
1 Measuring tape 2 meter
1 Calliper gauge 150 mm
1 set Feeler gauges 0.03 - 0.5 mm
1 ESD-set
1 Multi meter
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.205
A08.fm
Chapter A8
SYSTEM
A8.5.3 Recommended special tools
Description Application Picture
Torque wrench 5 Nm.
Allen key 3 bit
Corrective maintenance:
Y-motor replacement
Torque wrench 20 Nm.
Allen key 6 bit
Corrective maintenance:
adjustment of parallellity of
the transport plates after Z-
motor and Z-belt
replacement.
Power supply
(24 Volt, 5A)
Used when the trolley will not
come down from the base
Precision steel block
(e.g. 300 +/- 0.01 mm x 50+/- 0.01
mm x 50 +/- 0.01 mm).
Corrective maintenance:
adjustment of parallellity of
the transport plates after
Z-motor and Z-belt
replacement.
Clock gauge (1),
(range 10 mm, accuracy 0.01 mm).
Corrective maintenance:
adjustment of parallellity of
the transport plates after
Z-motor and Z-belt
replacement.
Magnetic stand (2),
(fit for clock gauge and presision
steel block).
Belt tension gauge
(Range 50-250 Hz, accuracy 2Hz).
Corrective maintenance:
belt tension check after
Z-motor, Z-belt, X-motor and
X-belt replacement.
Grease gun
(Nozzle compliant with DIN 71412).
Preventive maintenance:
lubrication.
1
2
Chapter A8
Service Manual 4022 593 51915
A.206 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
A8.5.4 Recommended Assembléon tools
Description Ordering code Application Identification and picture
AX installation tooling PA2876/25 9498 396 00150 Machine installation, reconfiguration
Hook spanner 68-75. 9498 396 00035 Machine installation:
Securing the feet.
Combination wrench 36 mm. 9498 396 00037 Machine installation:
Adjusting the feet.
Machine spirit level. 9498 396 00097 Machine installation:
Levelling transport and robot
interface
Allen key 6 x 350 mm T-grip 9498 396 00044 Machine reconfiguration:
Securing robots on the base
Allen socket long 6 mm (length=
90 mm, interface to rattle: 1/2”)
9498 396 00058 Machine reconfiguration:
Securing the spring tension openings
mechanism of robots
Sling 9498 396 00144 Machine reconfiguration:
Used to lift robots
Torque wrench 0-6 Nm 9498 396 02084
Torque wrench 10-100 Nm 9498 396 02079
Description Ordering code Application Identification and picture
Installation wheel set 9498 396 00145 Set of 4 lorries for manual machine
transportation.
4022 510 1763
Description Ordering code Application Identification and picture
Board support preparation kit 9498 396 00146 Tool used to place support and
relocation pins on support plates
PA 1123/00