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Chapter A8 Service Manual 4022 593 51915 A.154 AX-301/501, AX-3/5 08.05 SYSTEM A08.fm A8.3.3 Base Current spare parts list, see www .assembleon.com Qty/ Mod Priority indicator Repair options Replacement Instruction Remar…
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.153
A08.fm
Chapter A8
SYSTEM
A8.3.2 Parts overview
A8.3.3 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.154
A8.3.4 Mains supply unit and transformer . . . . . . . . . . . . . . . . . . . . A.156
A8.3.4.1 Mains supply unit, PA 1120/04 and newer,
PA 1121/04 and newer. . . . . . . . . . . . . . . . . . . . . . . . . A.156
A8.3.4.2 Mains supply unit, PA 1120/03 and older,
PA 1121/03 and older . . . . . . . . . . . . . . . . . . . . . . . . . A.158
A8.3.4.3 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.160
A8.3.5 Air supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.162
A8.3.6 Electrical distribution rail . . . . . . . . . . . . . . . . . . . . . . . . . . A.164
A8.3.7 System controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.166
A8.3.8 Base CAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.168
A8.3.9 Trolley lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.170
A8.3.9.1 Trolley lift 4022-510-8300x. . . . . . . . . . . . . . . . . . . . . . A.170
A8.3.9.2 Trolley lift 4022-510-7995x. . . . . . . . . . . . . . . . . . . . . . A.172
A8.3.10 Transport controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.174
A8.3.10.1 Transport controller 4022-594-1570X . . . . . . . . . . . . . . . A.174
A8.3.10.2 Transport controller 4022-592-4225X . . . . . . . . . . . . . . . A.176
A8.3.10.3 Transport controller 4022-594-4200x . . . . . . . . . . . . . . . A.178
A8.3.11 Transport CAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.180
A8.3.12 Transport beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.182
A8.3.13 Front and rear transport rails. . . . . . . . . . . . . . . . . . . . . . . . A.184
A8.3.14 Board support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.186
A8.3.15 Placement controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.188
A8.3.15.1 Placement controller PA 1800/01 . . . . . . . . . . . . . . . . . . A.188
A8.3.15.2 Placement controller PA 1800/00 . . . . . . . . . . . . . . . . . . A.190
A8.3.16 Robots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.192
A8.3.17 Placement head, toolbits and toolbit exchange unit . . . . . . . . A.194
A8.3.18 CV camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.196
A8.3.19 Cooling rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.197
NOTE: For spare parts information concerning Tape Loading Unit, Feeder Storage
Cart, Twin Bulk Feeder and Intelligent Tape Feeder see separate “Intelligent
Feeder Manual”.
Chapter A8
Service Manual 4022 593 51915
A.154 AX-301/501, AX-3/5 08.05
SYSTEM
A08.fm
A8.3.3 Base
Current spare parts list, see www.assembleon.com
Qty/ Mod
Priority indicator
Repair options
Replacement Instruction
Remarks
Item No.
Part of Item No.
Ordering Code
Description
01-01 9488-396-00103 Safety Interlock 2 Y - -
01-02 9498-396-00004 Actuator key 2 Y - -
01-03 9498-396-00003 Emergency stop button 4 Y - •
01-04 9498-396-00006 Indicator green 1 - - •
01-05 9498-396-00007 Indicator white 1 - - •
01-06 9498-396-00008 Indicator blue 1 - - •
01-07 9498-396-00005 Buzzer 1 - - •
01-08 9498-396-00091 Touch screen 1 Y - -
01-09 9498-396-00093 Power supply touchscreen 1 - - -
01-11 9498-396-00067 Keyboard with touchpad 1 - - - In drawer.
01-12 9498-396-00079 Hub/Switch 1 Y - • Behind door.
01-13 9498-396-00109 Fan 2 Y - - Behind transport and system
controller.
01-14 9498-396-02415 Main switch 3-phase Neutral 1 - - -
9498-396-00026 Main switch 1 - - -
01-15 9498-396-00563 Software licence hardware key,
limited validity 300 machine hours.
1Y - • Behind door. Refer to
B8.2.4
9498-398-00563 Software licence hardware key 1 Y RC • Behind door. Refer to B8.2.4
01-16 9498-396-01149 Component bin 3/5 - - • Only applicable in case
upgraded FCM feeder trolleys
are used.
01-17 - A-series feeder trolley - E8.2.1 Tape cutter, spare parts
01-18 FCM feeder trolley for AX 3/5-301/
501
E8.6 FCM feeder trolley for AX-
301/501, Upgraded FCM feeder
trolley, spare parts
01-19 - 9498-396-01735 AX FeederL. ID FCM-II TR 1 - - - Set of 5 strips for AX-301 or 501.
Only applicable in case
upgraded FCM feeder trolleys
are used
01-20 - 9498-396-01857 AX-5 Feederlane ID set 1 - - - Set of 5 strips for AX-301 or 501.
Only applicable in case A-series
feeder trolleys are used
4022 593 51915 Service Manual
08.05 AX-301/501, AX-3/5 A.155
A08.fm
Chapter A8
SYSTEM
01-01
01-02
01-03
01-04
01-05
01-06
01-07
01-08
01-09
01-11
01-12
01-13
01-14
01-03
01-03
01-03
01-01
01-02
01-15
01-13
01-16
01-17
01-18
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