ONYX49-EN-ZEVAC-Flyer
ON YX 49 Repair of SMD circuit boards up t o 800 mm x 630 mm The distribution of this document is not permitted without express permission – 11.23
ONYX 49
Repair of SMD circuit boards up to 800 mm x 630 mm
The distribution of this document is not permitted without express permission – 11.23
ONYX 49
With the ONXY 49, very large and heavy PCBs can be processed with a high level of user-friendliness.
The robust construction and the fully automatic motorized axes guarantee highest precision and repeatability:
• PCB size up to 800 mm x 630 mm.
• PCB thickness up to 10 mm.
• Processing of components from 01005 up to 110 mm x 110 mm.
The ONYX 49 is based on the world renowned and proven technology of the ONYX 29.
The ONYX 49 offers maximum exibility by allowing the work area to be divided so that each process step can be
performed independently and at different temperatures. For example, a cold zone can be dened for dispensing
applications before the boards are moved to a hot zone for soldering.
• 2000 W multi-function hot gas heating head:
• Soldering of components.
• Removing of components.
• Contactless and automatic removal of residual solder.
• All axes are motorized with closed loop motion control.
• Manual movement via integrated handwheels for fast and precise positioning of the hot gas head.
• Automatic and total process control.
• Eight thermocouple ports for process temperature control.
• Large board handling for boards up to 800 mm x 630 mm.
• Flexible board carrier for easy handling of irregularly shaped boards without additional xtures.
• Adjustable bottom preheaters with a performance of up to 12’000 W including integrated board cooling.
• 3 different controlled cooling systems to observe the temperature prole with the highest precision.
• Automatic closed-loop force control of the Z-axis for automated pick and place, uxing and removal processes in
order to protect sensitive parts.
• High-precision closed-loop gas ow control from 8 to 80 l/min.
• MFOV system for high-resolution inspection of components up to 70 mm x 70 mm (optional 110 mm x 110 mm)
with high-resolution images.
• Automatic contactless site cleaning to remove residual solder with a motorized X / Y / Z system.
MAIN FEATURES
Swiss Engineering
THE LARGEST AND THE MOST FLEXIBLE
The high exibility and modularity of the ONYX 49 allows the machine’s level of automation to be adapted to individual
customer requirements. Various options can also be added to the work area to automate all process steps.
This proven ONYX 49 solution is recognized for its ability to handle the most complex components on the market.
Its unique technology allows the exact amount of heat to be applied exactly where it is needed to ensure the highest
standards at every stage of the process: from component removal, automatic and non-contact cleaning of residual
solder, dispensing of ux or fresh solder paste, positioning and soldering of new components.
APPLICATION RANGE
Repairs
Misaligned equipment can be precisely repositioned and faulty components can be reliably replaced.
Prototyping
The ONYX 49 can automatically assemble and solder components on small and large PCBs with high eciency.
It allows the reuse of expensive components that have already been used.
Post-assembly
Components that are missing at the time of assembly can be placed and soldered later, or individual components that
cannot be handled by the existing production machines can be retrotted with the ONYX 49.
Assembly
The ONYX 49 provides an ecient solution for assembling PCBs with a small number of components.
Components
ZEVAC’s standard gas nozzles from the proven ONYX and DRS selective soldering machines can be used on the
ONYX 49 without modication. The ONYX 49 can easily handle all electronic SMD components and all customer specic
components.
Reuse, Recycle, Upcycle
Salvage components from defective products, replace them, reball BGAs, update PCBs with the latest generations of
components, upgrade, redesign, extend product life and reduce e-waste.
ONYX 49 – REPAIR OF SMD CIRCUIT BOARDS
Swiss Engineering