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3 What to do when .. . User M anual SIPLACE HS-50 3.12 Line engineer profile Software Version SR.50x.xx 01/2006 US Edition 116 – Com ponents – Feed er modules , etc. – Se tting up the statio n for a ne w production batch…
User Manual SIPLACE HS-50 3 What to do when ...
Software Version SR.50x.xx 01/2006 US Edition 3.11 Operator profile
115
3.11 Operator profile
The operating personnel are to be assigned the following tasks:
– Supplying the feeder module with sufficient components
– Checking to make sure that the right components are placed in the feeder modules
– Promptly refilling the components and splicing the tapes
– Checking to make sure that the components are in their correct pick-up positions (see
Fig. 3.8 - 2
)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the quality of the PCBs
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the EGB regulations
– Avoiding errors (see sections 3.7.1
and 3.7.2)
– Noting error displays and messages on the station and notifying the line engineer, if necessary
– Carrying out the maintenance work specified in the User Manual
3.12 Line engineer profile
The line engineers should normally have attended the SIPLACE basic training course and are to
be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with EGB regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Soldering paste
3 What to do when ... User Manual SIPLACE HS-50
3.12 Line engineer profile Software Version SR.50x.xx 01/2006 US Edition
116
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the settings of the feeder modules
– Checking the management data
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
3
User Manual SIPLACE HS-50 4 Component handling
Software Version SR.50x.xx 01/2006 US Edition 4.1 Overview
117
4 Component handling
4.1 Overview
4.1.1 Feeders
The following feeder modules are currently available for supplying various component types to the
placement system: 4
– 8 mm SII module
– 3 x 8 mm S module
– 3 x 8 mm S module for 0201/0402 components
– 12/16 mm S module
– 12 mm S module for capacitors based on powdered metal, model C/D
– 12 mm S module for capacitors based on powdered metal, model E
– 24/32 mm S module
– Linear vibratory feeder, type 3
– Bulk case feeder
These feeder modules can be used to process the latest package forms of all components, such
as bulk cases, stick steel magazines and taped components. 4
The most important feature of the modular component feeding system is its great flexibility. For
example, the feeding intervals can be set on the module. The tape feeder modules can handle
both paper and blister tapes. In this way, just a small selection of modules is sufficient for inserting
a wide range of component types. 4
The position detection (vision) system on the feeder modules enables the precise component
pick-up position to be determined. The position is determined automatically whenever the feeder
module or component table is changed. 4
Feeder modules can thus be changed quickly and easily, even by inexperienced personnel. 4
PLEASE NOTE 4
Detailed information on the feeder modules is contained in the component feeder module operat-
ing instructions. 4