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Retrofit Instructions & User’s Manual / Automatic Vacuum Support Pins (AVSP) Edition 04/2006 2 Retrofit instructions 2.1 Overview of retrofit instructions These retrofit instructions can be sub-categori zed into 5 ma…

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Retrofit Instructions & User’s Manual / Automatic Vacuum Support Pins (AVSP)
Edition 04/2006
1.3.2 Product specifications
Pin module dimension (LxWxH) 395mm x 40mm x 100mm
Rubber end cap diameter 6mm (Standard)
(Material: NBR 60° Shore A, 10
/sq)
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Rubber vacuum cup diameter 9mm (Standard)
(Material: Conductive Silicone)
Max. support force per pin 30N
Contact force during teaching Less than 1.5N (150gm)
Max. component height 15mm
Re-teaching time Less than 2 minutes
Changeover time from AVSP option
to standard magnetic support pin
Less than 10 minutes
Compressed air supply 5.5 bar min., 250Nl/min, 5 μm air filter & oil separator
Max. air consumption 200 Nl/min. (when vacuum is turn ON on 4
placement areas)
Station software version 503.04
Table 1.3.2-1 Product Specifications
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Retrofit Instructions & User’s Manual / Automatic Vacuum Support Pins (AVSP)
Edition 04/2006
2 Retrofit instructions
2.1 Overview of retrofit instructions
These retrofit instructions can be sub-categorized into 5 main steps for a full installation as
follows:
(1) Compressed air supply installation
(2) Electrical installation
(3) Teach pendant installation
(4) Air distributor installation
(5) Pin module installation
These should be followed in sequence in order to ensure smooth and shortest possible
installation time.
2.2 Pre-conditions
- Station software 504.02 or above
- Other machine options such as ceramic board centering, fine calibration, long board
option and PCB alignment option cannot be used at the same time on the same
placement areas. However, these options can be used independently from AVSP if used
at seperate placement areas. Only PCB barcode is allowed to be used concurrently.
- If necessary, original magnetic support pin is allowed to be used together with AVSP.
- For the AVSP Pneumatics Service Unit an additional preasure supply hose with a inside
diameter of 13mm or ½“ is necessary.
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Retrofit Instructions & User’s Manual / Automatic Vacuum Support Pins (AVSP)
Edition 04/2006
2.3 Required materials & tools
1 Complete AVSP Option will need the following items:
No. Item Description Qty. Item Number
Single Conveyor
1
1 Retrofit Instruction AVSP SIPLACE HS-60 00194340-FS
2)
2 Ret. Kits AVSP HS-60 (Single) 1 03048394-FS
2)
3 AVSP Single Conveyor Distributor Assy 2 03040851-FS
2)
4 AVSP Control Unit 2 03031316-FS
2)
5 HS60 AVSP Pneumatics Service Unit 1 03039864-FS
2)
6 LT Plate Singl. HS-60 (AVSP) Compl. 2 03046506-FS
2)
7 Ret. Kits (AVSP) HS-60 ET Packaging 1 03048900-FS
2)
Dual Conveyor
1
1 Retrofit Instruction AVSP SIPLACE HS-60 0019434-FS
2)
2 Retrofitting Kit (AVSP) SIPLACE HS-60 1 03032556-FS
2)
3 AVSP Dual Conveyor Distributor Assembly 4 3040773-FS
2)
4 AVSP Control Unit 4 03031316-FS
2)
5 HS60 AVSP Pneumatics Service Unit 1 03039864-FS
2)
6 LT Plate Dual HS-60 (AVSP) Compl. 4 03047412-FS
2)
7 Ret. Kits (AVSP) HS-60 DT Packaging 4 03048901-FS
2)
Tab. Fehler! Formatvorlage nicht definiert.-1
1)
Quantity stated is minimum. User may need more if more than one placement areas using
AVSP.
2)
FS is the current functional status.
Tools and consumables required:
- Set of socket wrenches
- Set of screwdrivers
- Set of spanner wrenches
- Cutter plier
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