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Retrofit Instructions / User Manual Automa tic Vacuum Support Pin (AVSP) Table of Contents Edition 04/2006 Table of Contents 1 Preface .....................................................................................…

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it is in agreement with the hardware and software described therein.

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Order No.: 00194340-01 Siemens Aktiengesellschaft

To be ordered from:

SIEMENS AG, Automation&Drives

Electronics Assembly

Rupert-Mayer-Strasse 44

D-81359 Muenchen

Fax: 089-20800-24260

Printed by SIEMENS

Retrofit Instructions / User Manual Automatic Vacuum Support Pin (AVSP) Table of Contents

Edition 04/2006

Table of Contents

1 Preface ......................................................................................................................................... 1-2

1.1 Structure of this manual................................................................................................................ 1-2

1.2 Safety Instructions........................................................................................................................ 1-4

1.2.1 Convention for the use of hazard symbols.......................................................................... 1-4

1.2.2 Qualified Personnel ............................................................................................................. 1-5

1.2.3 Operational safety................................................................................................................ 1-5

1.2.4 Use as prescribed................................................................................................................ 1-6

1.2.5 Failure to use as described ................................................................................................. 1-6

1.3 Product description....................................................................................................................... 1-7

1.3.1 Product overview................................................................................................................. 1-7

1.3.2 Product specifications........................................................................................................ 1-11

2 Retrofit instructions..................................................................................................................... 2-12

2.1 Overview of retrofit instructions.................................................................................................. 2-12

2.2 Pre-conditions ….................................................................................................................... 2-12

2.3 Required materials & tools ......................................................................................................... 2-13

2.4 Mechanical and electrical installation......................................................................................... 2-14

2.4.1 Compressed air supply installation.................................................................................... 2-14

2.4.2 Electrical installation.......................................................................................................... 2-21

2.4.3 Teach pendant installation................................................................................................. 2-24

2.4.4 Air distributor installation ................................................................................................... 2-26

2.5 Pin module installation................................................................................................................ 2-29

3 Operation instructions................................................................................................................. 3-32

3.1 Overview of operations............................................................................................................... 3-32

3.2 PCB profile teaching operations................................................................................................. 3-32

3.3 Production mode operations....................................................................................................... 3-37

3.4 Resetting AVSP operations........................................................................................................ 3-38

3.5 Disabling of vacuum functions (optional).................................................................................... 3-38

4 Maintenance............................................................................................................................... 4-39

4.1 Greasing of Pins ........................................................................................................................ 4-39

5 Common spare parts.................................................................................................................. 5-40

5.1 Spare parts for pin module......................................................................................................... 5-40

5.2 Spare parts for control unit & others........................................................................................... 5-41

5.3 Spare parts for control unit & others........................................................................................... 5-42

Retrofit Instructions & User’s Manual / Automatic Vacuum Support Pin (AVSP) Table of Contents

Edition 04/2006

................................................................................................................6-43 6 Troubleshooting Guide

..........................................................................................6-43 6.1 Not possible to enter teaching mode

.......................................................................6-43 6.2 Teaching mode: Pin(s) not reset to lowest stroke

.........................................................................................6-44 6.3 Teaching mode: Pin(s) not moves up

..................................................................6-44 6.4 Production mode: Pin(s) moves freely/ not clamped

.....................................................................................................................................7-45 7 Appendix

..................................................................................................7-45 7.1 Tubing length recommendation

...................................................................7-45 7.1.1 Single conveyor placement area 1, right fixed

...................................................................7-45 7.1.2 Single conveyor placement area 2, right fixed

.....................................................................7-46 7.1.3 Single conveyor placement area 1, left fixed

.....................................................................7-46 7.1.4 Single conveyor placement area 2, left fixed

....................................................................................................................7-47 7.1.5 Dual conveyor