00197543-01_SM_JTF-S_ JTF-M_en - 第4页

Inhaltsverzeichnis 4 Service Manual SIPLACE JEDEC Tray Feeder 2.5 Setup and Adjustmen t Conveyor Unit 38 2.5.1 Introduction 38 2.5.2 Conveyor Speed Settings Ove rview 38 2.5.2.1 When operatin g in "unload" mo d…

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Inhaltsverzeichnis
Service Manual SIPLACE JEDEC Tray Feeder 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for Working with Strong Magnetic Fields8
1.1.3 Safety Instructions for the Power Supply 8
1.1.4 Safety Instructions for the Compressed Air Supply 9
1.1.5 Safety Instructions for the Gantry 9
1.1.6 Safety Instructions for Maintenance Tasks 9
1.1.7 Safety Instructions on Hazardous Materials 10
1.2 Preparatory Work... 11
1.3 Other Instructions 13
1.3.1 Environmentally-Friendly Disposal of Materials and Components 13
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 13
1.3.3 Information About This Service Manual 13
1.3.4 ESD Guidelines 13
1.3.4.1 Definition of ESD 13
1.3.4.2 Important Measures to Protect Against Static Charging 13
1.3.4.3 Handling ESD Modules 14
1.3.4.4 Measurements and Modifications to ESD Modules 14
1.3.4.5 Dispatching ESD Modules 14
1.3.5 Validity of Document 14
1.3.6 Release History 14
1.3.7 SIPLACE on the World Wide Web (WWW) 15
1.4 Staff Qualifications and Training 15
1.5 Abbreviations 15
2 Service Works 17
2.1 Interfaces / Communications / Magazine 17
2.1.1 Communication with the SIPLACE Machine 17
2.1.2 Location of Control PCB 17
2.1.3 SIPLACE JTF-S Communication [03111984-01 _ Pos1090] 17
2.1.4 SIPLACE JTF-M Communication [03111983-01 _ Pos1100] 18
2.1.5 Control-Board JTF-M_Pos1100 [03111983-xx] and Control-Board JTF-
S_Pos1090[03111984-xx], Daughter Board _ Pos300 [03111744-xx]
19
2.1.5.1 Detailed description of control board and daughterboard 20
2.1.6 Magazine 22
2.1.6.1 No Magazine for SIPLACE JTF-S 22
2.1.6.2 Magazine for SIPLACE JTF-M 23
2.2 Overview SIPLACE JTF-Sections 24
2.2.1 Dismounting Conveyor Section from Base Section 25
2.2.1.1 Disconnect Control Board 25
2.2.1.2 Disconnection Conveyor from Base 27
2.2.2 Remove Side Covers from Base Unit 28
2.3 Service Conveyor Unit 28
2.3.1 Replacing Conveyor Belts (SIPLACE JTF-S / SIPLACE JTF-M) 28
2.3.1.1 Replacing Conveyor Belt Right [03111679-01] (Pos 50) 29
2.3.1.2 Replacing Conveyor Belt Left [03111680-01] (Pos60) 29
2.3.2 Tray Clamp Foot Replacement [03111693-01] (Pos150) 30
2.3.3 Belt Guide Block Installation and Adjustment 30
2.4 Service Base Unit 31
2.4.1 Shaft Clamp Replacement Procedure 31
2.4.2 Worm Gear Drive Assembly Replacement Procedure 33
2.4.3 Cleaning and Replacing Short Pawls (SIPLACE JTF-S) 35
2.4.4 Checking Freedom of Movement for long Pawls (SIPLACE JTF-S)38
Inhaltsverzeichnis
4 Service Manual SIPLACE JEDEC Tray Feeder
2.5 Setup and Adjustment Conveyor Unit 38
2.5.1 Introduction 38
2.5.2 Conveyor Speed Settings Overview 38
2.5.2.1 When operating in "unload" mode 39
2.5.2.2 When operating in "load" mode 39
2.5.2.3 When operating in "handling" mode 39
2.5.3 Tray Clamp Adjustments 40
2.5.4 Tray Slow-Down Delay Adjustments 41
2.5.5 Tray Clamp Pneumatic Adjustment 43
2.5.6 Return Pusher Pneumatic Adjustment 44
2.5.7 Lift Cylinder Flow Control Adjustments (SIPLACE JTF-S) 46
2.6 Setup and Adjustments Base Unit 47
2.6.1 Main Air Regulator Adjustment 47
2.6.2 Elevator Bar Alignment Procedure 50
2.6.3 Feed Pusher Pneumatic Adjustment 55
2.6.4 Magazine Slot Sensor Adjustment SIPLACE JTF-M 57
2.6.5 Checking Pawl Movement (SIPLACE JTF-S) 58
2.6.6 Lift Cylinder Shock Absorber Adjustment SIPLACE JTF-S 58
2.7 Troubleshooting SIPLACE JTF-M 62
2.7.1 Control Panel LED Status 62
2.7.2 Input and Sensor Status on Control Board (SIPLACE JTF-M) 63
2.7.3 Checking the Indicator LEDs on the Solenoid Bank (SIPLACE JTF-M) 63
2.7.4 Troubleshooting Charts SIPLACE JTF-M 64
2.7.4.1 General Issues 64
2.7.4.2 Logic and Communication Problems 65
2.7.4.3 Elevator and Tray Exchange Problems 66
2.7.4.4 Conveyor and Sensor Problems Tray feed Cycle 66
2.8 Troubleshooting SIPLACE JTF-S 68
2.8.1 Control Panel LED Status 68
2.8.2 Input and Sensor Status on Control Board (SIPLACE JTF-S) 69
2.8.3 Checking the Indicator LEDs on the Solenoid Bank (SIPLACE JTF-S) 70
2.8.4 Start-Functions and Error Conditions to SIPLACE (SIPLACE JTF-S) 70
2.8.5 Troubleshooting Charts SIPLACE JTF-S 71
2.8.5.1 General Problems 71
2.8.5.2 Logic and Communication Problems 75
2.8.5.3 Elevator and Tray Exchange Problems 76
2.8.5.4 Conveyor and Sensor Problems - Outgoing Cycle 78
2.8.5.5 Conveyor and Sensor Problems - Return Cycle 80
2.9 Sensor Location Overview 82
2.9.1 Sensor Location SIPLACE JTF-M 82
2.9.2 Sensor Location SIPLACE JTF-S 83
3 Maintenance 85
3.1 Introduction 85
3.2 Tools for Maintenance 85
3.3 Scheduled Maintenance 86
3.3.1 Weekly Maintenance 86
3.3.2 Monthly Maintenance 86
4 Spareparts 87
4.1 Sparepart List 87
4.2 Drawings 90
Inhaltsverzeichnis
Service Manual SIPLACE JEDEC Tray Feeder 5