00197543-01_SM_JTF-S_ JTF-M_en - 第85页

Maintenance Introduction Service Manual SIPLACE JEDEC Tray Feeder 85 3 3 M a in t e n a n c e Maintenance 3.1 3 . 1 I n t r o d u c t io n Introduction This feeder requires a minimum o f maintenance. However, these f ew …

Service Works

Sensor Location Overview 2.9.2 Sensor Location SIPLACE JTF-S

84 Service Manual SIPLACE JEDEC Tray Feeder

Sensor locations - Bottom feeder

1. „Elevator Up“ sensor (Pos480)

2. "Door lock“ sensor (behind the side panel)(Pos500)

3. "Tray Thin-Thick“ switch

4. „Lift Cylinder Down“ sensor (under the cover and

“Tray Stack Cylinder”)(Pos450)

5. „Lift Cylinder Up“ sensor (under the cover and “Tray

Stack Cylinder”)(Pos450)

6. „Elevator Down“ sensor (Pos480)

Sensor Locations – Conveyor

1. "Forward Slow- Down“ sensor (Pos440)

2. "Return Slow -Down“ sensor (Pos510)

3. Maintenance Internal Pressure test connection

4. Normal Dry Air Input

5. „Stop at End“ sensor (Pos460)

Maintenance

Introduction

Service Manual SIPLACE JEDEC Tray Feeder 85

3 Maintenance

Maintenance

3.1

3.1 Introduction

Introduction

This feeder requires a minimum of maintenance. However, these few required maintenance steps are

important. If they are ignored, performance may suffer and the feeder may wear out prematurely.

All bearings used in the feeder are sealed, and do not require lubrication. The feeder uses dry run chains,

and these should not be lubricated.

3.2

3.2 Tools for Maintenance

Tools for Maintenance

The following tools are recommended when servicing the JEDEC feeder:

For Europe and Asia:

Allen wrenches in inch-sizes can be purchased easily in online-shops for motorcycle equipment. Those

inch-sizes are mainly used for US- and Japanese motorcycles as well.

Conversions for commonly used dimensions

NOTICE

Contamination of components

Any lubrication applied to mechanical parts in the feeder could potentially migrate and / or out-

gas, which could contaminate the components being fed. Use only the speci ﬁ ed lubricants.

Qty. Description Used for

1 Tool, Allen wrench, .050 -5/16 Gearbox and couplings

1 Fitting, straight union, 4mm To extend existing air ling tubing.

1 Screwdriver, Vishay spectrol Potentiometer adjustment

1 Tubing, poly 4mm x 2.5 mm, 1m length To extend existing air tubing.

1 SIPLACE JTF-M maintenance CD ROM Maintenance instructions, troubleshooting

1 Power supply, 24V DC, 60W, enclosed Power to feeder on bench.

2 Pin, elevator locating, SIPLACE JTF-M Check alignment of elevator bars.

1 Shim, guide block alignment Set height of conveyor belt.

1 Maintenance kit, air pressure gauge Checking input air pressure.

Inch mm

1/16" 1,58mm

5/64" 1,98mm

3/32" 2,38mm

1/8" 3,18mm

5/32" 3,98mm

3/16" 4,77mm

1/4" 6,35mm

5/16" 7,94mm

3/8" 9,5 mm

Maintenance

Scheduled Maintenance 3.3.1 Weekly Maintenance

86 Service Manual SIPLACE JEDEC Tray Feeder

3.3

3.3 Scheduled Maintenance

Scheduled Maintenance

3.3.1

3.3.1 Weekly Maintenance

Weekly Maintenance

3.3.2

3.3.2 Monthly Maintenance

Monthly Maintenance

Section/Mechanism Check this Correction

All Sections of the feeder ► Check for loose, damaged or

broken parts.

► Tighten or replace.

Conveyor belts ► Check for damage, dirt. ► Clean with isopropyl alcohol.

Replace if necessary.

Magazine ► Check for damage, loose

parts or dirt.

► Re-tight screws or replace

magazine.

Section / Mechanism Check this Correction

Conveyor belts Clean ► Clean with isopropyl alcohol.

Conveyer end Plate Clean ► Clean with isopropyl alcohol.

Urethane tray clamp foot on con-

veyor mechanism

► Check for wear or damage. ► Replace if necessary.

Rodless cylinder on tray clamp

mechanism

► Check for lubrication and

smooth motion.

► If dry or moving unevenly,

wipe down the shaft with iso-

propyl alcohol.