00197543-01_SM_JTF-S_ JTF-M_en - 第86页
Maintenance Scheduled Maintenance 3.3.1 Weekly Maintenance 86 Service Manual SIPLACE JEDEC Tray Feeder 3.3 3 . 3 S c h e d u le d M a in t e n a n c e Scheduled Maintenance 3.3.1 3 . 3 . 1 W e e k ly M a in t e n a n c e…
Maintenance
Introduction
Service Manual SIPLACE JEDEC Tray Feeder 85
3
3 Maintenance
Maintenance
3.1
3.1 Introduction
Introduction
This feeder requires a minimum of maintenance. However, these few required maintenance steps are
important. If they are ignored, performance may suffer and the feeder may wear out prematurely.
All bearings used in the feeder are sealed, and do not require lubrication. The feeder uses dry run chains,
and these should not be lubricated.
3.2
3.2 Tools for Maintenance
Tools for Maintenance
The following tools are recommended when servicing the JEDEC feeder:
For Europe and Asia:
Allen wrenches in inch-sizes can be purchased easily in online-shops for motorcycle equipment. Those
inch-sizes are mainly used for US- and Japanese motorcycles as well.
Conversions for commonly used dimensions
NOTICE
Contamination of components
Any lubrication applied to mechanical parts in the feeder could potentially migrate and / or out-
gas, which could contaminate the components being fed. Use only the speci fi ed lubricants.
Qty. Description Used for
1 Tool, Allen wrench, .050 -5/16 Gearbox and couplings
1 Fitting, straight union, 4mm To extend existing air ling tubing.
1 Screwdriver, Vishay spectrol Potentiometer adjustment
1 Tubing, poly 4mm x 2.5 mm, 1m length To extend existing air tubing.
1 SIPLACE JTF-M maintenance CD ROM Maintenance instructions, troubleshooting
1 Power supply, 24V DC, 60W, enclosed Power to feeder on bench.
2 Pin, elevator locating, SIPLACE JTF-M Check alignment of elevator bars.
1 Shim, guide block alignment Set height of conveyor belt.
1 Maintenance kit, air pressure gauge Checking input air pressure.
Inch mm
1/16" 1,58mm
5/64" 1,98mm
3/32" 2,38mm
1/8" 3,18mm
5/32" 3,98mm
3/16" 4,77mm
1/4" 6,35mm
5/16" 7,94mm
3/8" 9,5 mm
Maintenance
Scheduled Maintenance 3.3.1 Weekly Maintenance
86 Service Manual SIPLACE JEDEC Tray Feeder
3.3
3.3 Scheduled Maintenance
Scheduled Maintenance
3.3.1
3.3.1 Weekly Maintenance
Weekly Maintenance
3.3.2
3.3.2 Monthly Maintenance
Monthly Maintenance
Section/Mechanism Check this Correction
All Sections of the feeder ► Check for loose, damaged or
broken parts.
► Tighten or replace.
Conveyor belts ► Check for damage, dirt. ► Clean with isopropyl alcohol.
Replace if necessary.
Magazine ► Check for damage, loose
parts or dirt.
► Re-tight screws or replace
magazine.
Section / Mechanism Check this Correction
Conveyor belts Clean ► Clean with isopropyl alcohol.
Conveyer end Plate Clean ► Clean with isopropyl alcohol.
Urethane tray clamp foot on con-
veyor mechanism
► Check for wear or damage. ► Replace if necessary.
Rodless cylinder on tray clamp
mechanism
► Check for lubrication and
smooth motion.
► If dry or moving unevenly,
wipe down the shaft with iso-
propyl alcohol.
Spareparts
Sparepart List
Service Manual SIPLACE JEDEC Tray Feeder 87
4
4 Spareparts
Spareparts
4.1
4.1 Sparepart List
Sparepart List
Qt
y.
P/N Description mit
Quasys Bestellnummer
Artikel Nr. Pos. Level JTF
2
JTF
3
DRW
Number
Assy
Group #
1 PADDLE LATCH, MINIATURE
SIZE_1032046
03111674-01 10 L1 x x 001 9041300
1 Motordriver IC U9 of Control
PCB_2033989
03111675-01 20 L1 x x 002 9036231
1 Motordriver IC U4 of Control
PCB_2034101
03111678-01 30 L1 x x 002 9036231
1 Conveyorbelt1.27x9.65x1646,
Rght_15001060
03111679-01 50 L1 x x 003 (9047139A)
1 Conveyorbelt1.27x9.65x1680,
Left_15001061
03111680-01 60 L1 x x 003 (9047139A)
4 RETAINING E RING, 3/16
SHAFT_1016859
03111682-01 70 L1 x x 003 9048424
(9047139A)
2 BEARING, .19 ID X .38 OD X
.156W_1029151
03111684-01 80 L1 x x 003 , 006 9048424
(9047139A)
1 URETHANE BELT,ENDLESS
1/8"x 6"L_1032405
03111685-01 90 L1 x x 003 , 007 9048424
(9047139A)
2 Cam Follower
13mmOD,10mm,WHK0910_1
035947
03111686-01 100 L1 x 004 9039386
2 BEAR-
ING,FLNGD,6MMIDX15MMO
DX5MM_1046980
03111689-01 120 L1 x x 003 9048424
(9047139A)
1 DOWELPIN.250 OD X .500L
HD ALLOY_1047148
03111690-01 130 L1 x x 003 9048424
(9047139A)
1 TORSION SPRING, MODI-
FIED, JTF2_3039452
03111691-01 140 L1 x x 003 , 008 9048424
(9047139A)
1 CLAMPFOOT, URETHANE
70A DUROMETE_8047228
03111693-01 150 L1 x x 003 9048424
(9047139A)
2 RETAIN RING, EXT., .125
SHAFT_1000039
03111694-01 160 L1 x x 009 9047147
4 BEARING,TEFL 3MM ID 6MM
OD 4MM L_1036796
03111697-01 170 L1 x x 009 9047147
1 KNUCKLE PIN, 3MMX6MM
W/SNAP RING_1037639
03111698-01 180 L1 x x 009 9047147
3 TORSION SPRING REWORK
9046085_3046088
03111699-01 190 L1 x 004 , 010 9046085
2 DOWEL PIN,.125 OD X .312L
HD SS_1000045
03111703-01 200 L1 x x 009 9047147
2 Plastic Bushing 4mm ID
5.5mm OD_1036227
03111704-01 240 L1 x x 011 9041300
1 ACCESS DOOR ASSEMBLY,
JTF2 KEYED_9041300
03111705-01 260 L2 x x 012 9041300
6 BEARING BF.250 ID .500 OD
.218 W_1031614
03111729-01 270 L2 x x 013 , 014 9038378