YSi-V_Ope_E - 第34页

Chapter 4 Maintenance Before beginning work 4-1 1. Maintaining YSi-V per formance 4-2 1.1 Essential conditions and working environment 4-2 1.2 Importance of periodic inspections and cleaning 4-3 1.3 Importance of appropr…

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General Contents
Before using the YSi-V
1. Using this manual i
1.1 Available manuals i
1.2 Manual contents i
2. Contents of each chapter ii
3. Page layout iii
Chapter 1 Part names and functions
1. YSi-V main unit 1-1
2. Conveyor unit 1-4
3. Axis configuration 1-5
4. Option units 1-7
4.1 Marking unit 1-7
4.2 Laser height sensor 1-8
4.3 3D projector 1-9
4.4 4D angular camera 1-10
4.5 High-speed dual lane 1-11
Chapter 2 Basic operation
1. Before operation 2-1
1.1 Canceling emergency stop 2-1
1.2 Clearing an error 2-1
2
. Starting and ending the YSi-V and software operation
2-2
2.1 Starting 2-2
2.2 Ending 2-3
Chapter 3 Daily operation
1. Overview 3-1
2. Warm-up operation 3-2
3. Selecting a board 3-3
4. Conveyor unit setup 3-4
EPM920A220
Chapter 4 Maintenance
Before beginning work 4-1
1. Maintaining YSi-V performance 4-2
1.1 Essential conditions and working environment 4-2
1.2 Importance of periodic inspections and cleaning 4-3
1.3 Importance of appropriate humidity management 4-3
2. Maintenance list 4-4
3. Preparing for maintenance tasks 4-6
3.1 Consumable parts 4-6
3.2 Maintenance tools 4-7
3.2.1 Cleaning tools 4-7
3.2.2 Lubricating tools and grease 4-8
3.3 Required tools 4-9
4. Weekly inspection 4-10
4.1 Checking the board sensor condition 4-10
4.2 Checking the board clamp condition 4-10
5. Monthly 4-11
5.1 Inspecting each axis 4-11
5.2 Cleaning and greasing the ball screws and linear guides 4-12
5.2.1 Cleaning and greasing the X axis ball screws 4-12
5.2.2 Cleaning and lubricating the X axis guides 4-13
5.2.3 Cleaning and greasing the Y axis ball screws 4-14
5.2.4 Cleaning and greasing the Y axes guides 4-16
5.3 Cleaning the camera lighting unit 4-17
6. Three-month inspection 4-18
6.1 Air intake fan filter 4-18
6.2 Cleaning and greasing the CZ axis (option) ball screws 4-19
7. Six-month inspection 4-20
7.1 Cleaning and greasing the marking unit (option) cam 4-20
7.2 Cleaning controller filter (For Type HS2 only) 4-21
8. One-year inspection 4-22
8.1 W axis 4-22
8.1.1 Cleaning and greasing the W axis ball screws 4-22
8.1.2 Cleaning and greasing the W axes guides 4-23
8.1.3 Cleaning and greasing the hexagon spline 4-24
8.2 Inspecting and cleaning the air/mist filters 4-25
9. How to replace consumable parts 4-27
9.1 Cleaning and replacing the conveyor belts 4-27
9.2 Replacing the UPS (uninterruptible power supply) battery 4-29
Chapter 5 Lubrication points
1. Applicable grease and grease gun 5-1
1.1 Applicable grease 5-1
1.2 Grease gun 5-1
2. Lubrication of each unit 5-2
2.1 Each axis unit 5-2
2.1.1 X and CZ axis guide and ball screw 5-2
2.1.2 Y axis guide and ball screw 5-3
2.1.3 W axis guide and ball screw 5-4
Appendix
1. Power connection terminals A-1
2. Connection between machines A-2
3. UPS (Uninterruptible Power Supply) A-3
3.1 Safety precaution A-3
3.1.1 Precautions when shipping or exporting the UPS A-3
3.1.2 Disposing of used battery after replacement A-3
3.1.3 Safety precautions A-3
3.2 About the UPS A-5
3.3 Operation and setting A-6
3.3.1 Front panel A-6
3.3.2 Operation during normal operation (power is normal) A-6
3.3.3 Operation during power failure or trouble A-6
3.4 Maintenance A-7
3.4.1 Battery replacement period A-7
3.4.2 Battery replacement A-7
3.4.3 Replacement battery storage A-7
3.5 Troubleshooting A-8
Index