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2 Retrofitting Instruct. S-23 HM t o SW V 502. xx incl. RV 6-DLM1 Head (O ption) SIPLACE S -23 HM 2.3 Brief Overview of Work Sequence 07/01 Issue 70 2.3 Brief Overv iew of W o rk Sequence S-23 HM m achin es can b e upgra…

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SIPLACE S-23 HM 2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option)
07/01 Issue 2.2 Information Prior to Upgrading
69
– Software version V 502.01 at station computer and line computer
NOTE:
The option MTC is possible following upgrading (see: "Options ..." below). 2
2.2.5 Options Possible after Upgrading
– 6-segment revolver head, modular (RV6-DLM1), at one or both gantries.
If there is only one 6-segment head, modular, the preferred location for installation is
gantry 1.
-> see: conversion instructions, Item no. 00191684-03 (G + E) and Section 2.8.7.
– Nozzle changer for the 6-segment revolver head, modular (Section 2.8.8).
– MTC
-> see: retrofitting instructions, Item no. 00192792-03 (G + E)
– Head board, modular
-> see: retrofitting instructions, Item no. 00192919-01 (G + E) (in progress).
– PCB camera Multicolor (requirement: modular head board).
-> see: retrofitting instructions, Item no. 00192232-01 (G + E)
NOTE:
The 6-segment revolver head is also named 6-nozzle head (on the user interface). 2
2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option) SIPLACE S-23 HM
2.3 Brief Overview of Work Sequence 07/01 Issue
70
2.3 Brief Overview of Work Sequence
S-23 HM machines can be upgraded to S-25 HM (platform 2) as follows: 2
1. De-install the old touch-screen driver (see: Section 2.8.1)
2. Hardware modification (see: Section 2.8)
Å Undock the movable component changeover table, i.e., disconnect it and move it out of the
machine.
Å Turn the machine OFF and isolate it from the mains. Turn compressed air OFF and bleed
at needle valve.
Å Install conveyor control TSP 210, backplane and I/O boards KSP 219.
Å Install relay for the automatic compressed air shutoff.
Å Attach the new set of labels for feeder locations and gantries
and overview labels for servo unit and control unit.
Å If a 14" monitor is still fitted: Remove the monitor, mount the e156 adapter on the PC carrier
3, place the 15" monitor e156 on the adapter and connect the monitor.
Å Optional: Install 6-segment head on gantry 1 and/or 2 depending on the configuration you
wish.
Å Optional: when installing a 6-segment revolver head when NO MTC is being installed:
Install new nozzle changer RV6 Standard on the pertinent gantry.
For retrofitting the MTC and the nozzle changer MTC -> see: “Retrofitting instructions”,
Item no. 00192792-02 (G + E)
.
Å On the nozzle changer RV12 Standard: Mount new nozzle wiper (bar) with 2 fiducials. The
fiducials are already on the nozzle changer RV6 Standard (from the retrofit kit).
The SW V 502.01 needs the fiducials for position recognition.
3. Firmware upgrade (see: Section 2.9.3)
Å Conveyor control TSP210: If no firmware is installed -> load firmware (boot disk MC).
Load the current version later in SITEST (download separately, manually).
Å Axis boards: In case of BIOS version under 0207: Read in BIOS version 0207 or higher with
CAN_Terminal. Correct BIOS version present -> Download BIOS firmware later in SITEST
(download separately, manually).
4. Installing the software V 502.01 at the station (see: Section 2.9.3)
Å BEFORE the installation:
Connect the monitor correctly (Touch Screen). No error message is transmitted.
SIPLACE S-23 HM 2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option)
07/01 Issue 2.3 Brief Overview of Work Sequence
71
Adjust screen setting -> see: Section 2.9.
Å Installation -> see: Section 2.9 and Software Version Description V 502.01 (station).
Å After the installation:
Upgrade ALL available firmware (axes, TSP210 ...) in SITEST (BIOS AND APPLICATION)
-> see: "Firmware Download" in the Software Version Description / Software Guide SITEST
V 502.xx.
5. Adjusting the configuration (see: Section 2.10)
Å Automatic shutoff of the compressed air
Å After installing a 6-segment head (RV 6-DLM1):
Configuration of the 6-segment head and the nozzle changer RV6 Standard in SITEST and
after installing SW LRU V 502.01 on the line computer.
-> see: Software Guide SITEST V 502.xx. Section "Head exchange: RV head 1, RV head
2" and software description LRU V 502.xx.
Å In the event the option MTC was installed during the upgrading process:
Configure nozzle changer of MTC -> "Instructions for Retrofitting MTC on S-25 HM" (Item
no. see: Section 2.7).
Å Check the configuration of the conveyor, the cameras, etc.
6. Adjusting the dynamics (see: Section 2.11)
Å After exchanging heads / installing a 6-segment revolver head, modular:
Adjust dynamics (balancing Z-axis and dp-axis) -> see: "Setting Instructions", Item no.
00192192-02.
7. Calibrating after installing RV6 head (see: Section 2.12 and Section 2.13)
Å Placement heads and cameras -> see Section "Exchanging Heads: RV head 1, RV head
2", Software Guide SITEST V 502.xx.
Å Nozzle changer for 6-segment head, modular.
Å Exit SITEST -> Restart the machine.
Å PCB and RV mapping (see: Software Guide SITEST V 502.xx).
Å Precision calibration (see: Software Guide SITEST V 502.xx).
8. Installing SW V502.01 on the line computer (see: Section 2.14)
Å Requirements and procedure -> see: Software version description LRU V 502.xx.
9. Definition of the new station type (define station as S25), configuration of RV6-DLM1
head and nozzle changer RV6 Standard at the line computer (see: Section 2.15) and op-
tions, examining the configuration as a whole.
2