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2 Retrofitting Instruct. S-23 HM t o SW V 502. xx incl. RV 6-DLM1 Head (O ption) SIPLACE S -23 HM 2.4 Safety Instructions 07/01 Issue 72 2.4 Safety Instructions DANGER Only the Siemens Demati c se rvice engi neer is perm…

SIPLACE S-23 HM 2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option)

07/01 Issue 2.3 Brief Overview of Work Sequence

Adjust screen setting -> see: Section 2.9.

Å Installation -> see: Section 2.9 and Software Version Description V 502.01 (station).

Å After the installation:

Upgrade ALL available firmware (axes, TSP210 ...) in SITEST (BIOS AND APPLICATION)

-> see: "Firmware Download" in the Software Version Description / Software Guide SITEST

V 502.xx.

5. Adjusting the configuration (see: Section 2.10)

Å Automatic shutoff of the compressed air

Å After installing a 6-segment head (RV 6-DLM1):

Configuration of the 6-segment head and the nozzle changer RV6 Standard in SITEST and

after installing SW LRU V 502.01 on the line computer.

-> see: Software Guide SITEST V 502.xx. Section "Head exchange: RV head 1, RV head

2" and software description LRU V 502.xx.

Å In the event the option MTC was installed during the upgrading process:

Configure nozzle changer of MTC -> "Instructions for Retrofitting MTC on S-25 HM" (Item

no. see: Section 2.7).

Å Check the configuration of the conveyor, the cameras, etc.

6. Adjusting the dynamics (see: Section 2.11)

Å After exchanging heads / installing a 6-segment revolver head, modular:

Adjust dynamics (balancing Z-axis and dp-axis) -> see: "Setting Instructions", Item no.

00192192-02.

7. Calibrating after installing RV6 head (see: Section 2.12 and Section 2.13)

Å Placement heads and cameras -> see Section "Exchanging Heads: RV head 1, RV head

2", Software Guide SITEST V 502.xx.

Å Nozzle changer for 6-segment head, modular.

Å Exit SITEST -> Restart the machine.

Å PCB and RV mapping (see: Software Guide SITEST V 502.xx).

Å Precision calibration (see: Software Guide SITEST V 502.xx).

8. Installing SW V502.01 on the line computer (see: Section 2.14)

Å Requirements and procedure -> see: Software version description LRU V 502.xx.

9. Definition of the new station type (define station as S25), configuration of RV6-DLM1

head and nozzle changer RV6 Standard at the line computer (see: Section 2.15) and op-

tions, examining the configuration as a whole.

2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option) SIPLACE S-23 HM

2.4 Safety Instructions 07/01 Issue

2.4 Safety Instructions

DANGER

Only the Siemens Dematic service engineer is permitted to upgrade the S-23 HM machine to

S-25 HM (platform 2).

This is done by executing all the steps described below.

The Safety instructions in chapter "Operational Safety" in the User Manual and in the Service

Manual S-23 HM and/or S-25 HM take precedence.

The machines SIPLACE S-23 HM / S-25 HM are powered by

120V / 208V +/- 5% (US version) or 3 x 230V/400V +/-5%, 50/ 60 Hz line voltage.

Portions of the system are therefore conducting dangerous electricity, inside the machine and in-

side the MTC, even while the master switch is turned off.

After you have properly carried out the shut-down of the Windows operating system NT:

BEFORE all work of retrofitting the machine must be turned OFF at the main switch and isolated

from the mains. In addition, the compressed air supply must be turned off at the main valve of the

compressed air unit in the machine base and the compressed air lines must be bled by actuating

the needle valve at the compressed air unit (particularly due to the risk of injury - posed by residual

air - at the pneumatic cutter after undocking/removing the component changeover table).

Obey the applicable accident prevention regulations, DIN standards and special safety codes of

your country at all times. DIN EN 60204 must be adhered to during all work inside the machine

base.

Follow the instructions regarding residual voltages in Chapter "Operational Safety".

Comply with regulations on ESDs (see Chapter "Operational Safety")

While installing the option RV6 -DLM1 head you are working in the gantry positioning range.

During the whole upgrade process secure the machine conscientiously against other personnel

and prevent it from being turned back on without authorization, as described in the User Manual

in the chapter "Locking the Machine...".

In additional, there is a higher risk of accident when working with the SITEST program.

The SITEST program is only to be started by personnel who are authorized to do so.

For the work with the SITEST program the component changeover table and the MTC (incl. com-

ponent table) must be moved in and correctly connected. 2

SIPLACE S-23 HM 2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option)

07/01 Issue 2.4 Safety Instructions

2.4.1 Definitions

DANGER

in terms of these instructions means that death, severe bodily injury or considerable material dam-

age WILL occur if the instructions about danger are not followed.

WARNING

in terms of these instructions means that death, severe bodily injury or considerable material dam-

age may occur if the warnings are not heeded. 2

CAUTION

in terms of these instructions mean that minor bodily injury or material may occur if the cautions

are not heeded. 2

NOTE

in terms of these instructions is a statement of important information about the product or the

pertinent portion of the instructions to which particular attention is being drawn. 2