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2 Retrofitting Instruct. S-23 HM t o SW V 502. xx incl. RV 6-DLM1 Head (O ption) SIPLACE S -23 HM 2.8 Sequence: M odifying Hardware 07/01 Issue 96 2.8.7.3 Instal ling the New 6-Segment Revolver Head (R V6-DLM1) NOTE: If …

SIPLACE S-23 HM 2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option)

07/01 Issue 2.8 Sequence: Modifying Hardware

NOTE:

If metal brackets are still installed in the present 12-segment revolver head (RV12-DLM1) instead

of rubber-metal vibration dampers, these brackets must be exchanged for these dampers as

described below for the 6-segment revolver head DLM1). 2

Å Extend the length of the vacuum hoses as outlined in the conversion instructions, Item no.

00191684-03:

Push the extensions (tube from the retrofit kit) onto the FIXED metal tubes = BELOW (see: Fig.

2.8.15).

Place the existing hose pieces onto the tube in the correct order (length!).

Å Now install the Velcro-type fastener on the bottom of the head board because this location is

better accessible before the head is installed (see: Fig. 2.8.17).

Å The vacuum generator with silencer remains dismantled for the time being because it is more

practical not to mount this until after you have installed the placement head.

Å Mount the placement head as described below.

2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option) SIPLACE S-23 HM

2.8 Sequence: Modifying Hardware 07/01 Issue

2.8.7.3 Installing the New 6-Segment Revolver Head (RV6-DLM1)

NOTE:

If the optional PCB camera Multicolor will be installed during the upgrading process, the modular

head board must now be installed first (retrofitting instructions (Item no. see: Section 2.7). This

modification must always be performed on both gantries because the Multicolor camera is always

installed on both gantries. 2

Fig. 2.8.16 Pushing the 6-Segment Revolver Head onto Pins of the Head Support and Screwing It Tight

Key:

1. 4 silicone hoses, connection to silencer and vacuum generator

2. Vacuum generators with silencers are still dismantled at this point.

3. Push placement head on.

4. Re-use 2 wide ribbon cables from the de-installed head.

(Do this with ribbon cable "Illumination board" also -> see: Fig. 2.8.12)

Å The silencer has not been installed yet (see: Fig. 2.8.16 -> 2).

Å Push the placement head which has been thus prepared (3 extended vacuum tubes) onto the

back portion on the gantry:

Screw the head tight (3 socket hex head cap screws M4).

SIPLACE S-23 HM 2 Retrofitting Instruct. S-23 HM to SW V 502.xx incl. RV6-DLM1 Head (Option)

07/01 Issue 2.8 Sequence: Modifying Hardware

Å Place the new Velcro-type fasteners (enclosed package from retrofit kit) onto the 3 narrow rib-

bon cables (see: Fig. 2.8.17).

Fig. 2.8.17 Atttaching the Velcro-Type Fasteners

Key:

1. Velcro-type fastener under the ribbon cables (3 cables "Stepped motors")

2. Velcro-type fastener on the bottom "Conversion board, small axis" (cable "Vacuum board")

Å When the modular head board is installed, the strain relief devices remain mounted on the fe-

male connectors of the new cables (which are on the new head).

Å ONLY when the "Conversion board, small axis" is present: Remove the strain relief bows from

ALL ribbon cables of the NEW placement head.

The new cables are held on each of the connectors of the conversion board by 2 black terminal

strips on the left and right (see: Fig. 2.8.18 -> 5).

Å Pull the 2 wide ribbon cables off the dismantled placement head and connect them to the new

6-segment revolver head:

Take note of: This cable is different for the modular head board than for the "Conversion board,

small axis".

Å Lay the two wide ribbon cables as shown in Fig. 2.8.12.

Å Make the plug-in connections on the board and placement head.

Å Secure the cables with the ribbon cable clamp (see: Fig. 2.8.12).

Å Pull the ribbon cable "Illumination" off the dismantled head and make the connection to the il-

lumination board and the new head. Take note of:

This cable is different for the modular head board than for the "Conversion board, small axis".