FX-1R_InstructionManual_C_Rev03a.pdf - 第22页
FX-1/FX-1R 使用说明书目录 Rev03 xii 16-3 清洁 ······························· 16-14 16-3-1 XY 轴直动单元 ······················ 16-14 16-3-2 各项传送传感器 ······················ 16-15 16-3-3 激光校准传感器（ MNLA 贴片头） ·············· 16-16 16-3-4 CA…
FX-1/FX-1R 使用说明书目录 Rev03
xi
14-1-3-3 警告级别设置 ·····················14-12
14-1-3-4 错误级别设置 ·····················14-12
14-1-4 HMS 操作信息 ························14-13
14-1-5 信号灯操作信息 ·······················14-14
14-1-6 微型信号灯操作信息 ·····················14-15
14-1-7 OCC 操作信息 ························14-16
14-1-8 轴运转信息 ·························14-17
14-1-9 传送信息 ··························14-18
14-1-10 异步操作信息 ························14-19
14-1-11 ATC 操作信息 ························14-20
14-1-12 坏板标记读入器运行信息 ···················14-21
14-1-13 激光操作信息 ························14-22
14-1-14 应用程序运行信息 ······················14-23
14-2 重新设置操作信息数据 ·······················14-24
14-2-1 重新设置机器操作信息 ····················14-24
14-2-2 重新设置各吸嘴操作信息 ···················14-25
14-2-3 各贴片头操作信息重新设置 ··················14-26
14-2-4 重新设置 HMS 操作信息 ····················14-27
14-2-5 重新设置信号灯操作信息 ···················14-28
14-2-6 重新设置微型信号灯操作信息 ·················14-29
14-2-7 重新设置 OCC 操作信息 ····················14-30
14-2-8 轴运转信息复位（重新设置） ·················14-31
14-2-9 重新设置传送信息 ······················14-32
14-2-10 重新设置异步操作信息 ····················14-33
14-2-11 重新设置 ATC 操作信息 ····················14-34
14-2-12 重新设置坏板标记操作信息 ··················14-35
14-2-13 重新设置激光操作信息 ····················14-36
14-2-14 重新设置应用程序运行信息 ··················14-37
14-3 设备运行信息数据的初始化 ·····················14-38
第 15 章 操作选项
15-1 概要 ······························· 15-1
15-2 设置选项的方法 ·························· 15-3
15-2-1 设置示教选项 ························ 15-4
15-2-2 设置生产中的显示选项 ···················· 15-6
15-2-3 设置生产的功能选项 ····················· 15-9
15-2-4 设置生产（功能 2）选项 ···················15-11
15-2-5 设置生产的暂停选项 ·····················15-13
15-2-6 设置使用单元的选项 ·····················15-15
第 16 章 维护
16-1 日常检查项目一览表 ························ 16-1
16-2 各部的检查 ···························· 16-2
16-2-1 气压 ··························· 16-2
16-2-2 管道和接头 ························ 16-3
16-2-3 各单元气缸系统 ······················ 16-3
16-2-4 空气过滤器（贴片头） ··················· 16-8
16-2-5 传送带 ··························16-10
16-2-6 传送滑轮 ·························16-11
16-2-7 更换挡片 ·························16-12
16-2-8 电气关联部分 ·······················16-13
FX-1/FX-1R 使用说明书目录 Rev03
xii
16-3 清洁 ·······························16-14
16-3-1 XY 轴直动单元 ······················16-14
16-3-2 各项传送传感器 ······················16-15
16-3-3 激光校准传感器（ MNLA 贴片头） ··············16-16
16-3-4 CAL 校准台 ························16-16
16-3-5 吸嘴 ···························16-17
16-3-6 ATC ···························16-19
16-3-7 送料器台 ·························16-20
16-3-8 统一交换台（选装项） ···················16-21
16-3-9 OCC（偏光滤镜） ·····················16-22
16-3-10 跟踪球 ·························16-23
16-4 润滑 ·······························16-24
16-4-1 XY 轴直动单元 ······················16-24
16-4-2 Y 台轴的润滑 ·······················16-25
16-4-3 传送螺旋轴（轴） ·····················16-26
16-4-4 传送导向轴 ························16-26
16-4-5 基板挡块部分 ·······················16-26
16-4-6 滚珠丝杠和线性方向（贴片头部分） ·············16-27
16-4-7 支撑台 ··························16-28
16-4-8 弹性导向轴 ························16-28
16-4-9 统一交换台（选项） ····················16-29
16-5 更换 UPS 电池（选装项） ······················16-30
16-5-1 UPS 的拆卸 ························16-30
16-5-2 更换电池 ·························16-31
16-5-3 旧电池的处理 ·······················16-32
16-6 消耗品一览表 ···························16-32
第 17 章 选项元件的使用
17-1 更换送料器类 ··························· 17-1
17-1-1 更换带状送料器（ 8 mm ～ 44 mm ） ············ 17-1
17-1-2 更换带状送料器（ 32 mm 粘着） ·············· 17-2
17-1-3 更换散装送料器 ······················ 17-3
17-1-4 更换管状送料器 ······················ 17-4
17-2 FPI （送料器位置指示器） ····················· 17-5
17-3 坏板标记读入器 ·························· 17-6
17-4 统一交换台 ···························· 17-7
17-5 夹持吸嘴 ····························· 17-9
17-5-1 特点 ··························· 17-9
17-5-2 规格 ···························17-10
17-5-3 使用方法 ·························17-12
第 1 章 设备概要
1-1
1 设备概要
1.1 前言
FX-1/FX-1R 高速模块式贴片机，具有中型模块机 KE-2050 生产节拍 2 倍的实际贴装能力，既继
承了 KE-2000 系列、KE-700 系列贴片机以来积累的模块式概念的灵活性，又进一步提高了经济性、
通用性、操作性、扩展性、可靠性、保养性和安全性，是具有龙门式 X-Y 机器人+多贴片头联装式的
贴片机。
FX-1/ FX-1R 在 KE 系统 X-Y 龙门结构基础上，采用线性马达驱动 X 轴，配备两个贴片头，交替
进行吸取与贴片，并增加了基板在 Y 向移动的 Y 台架轴，实现了高效生产。
FX-1/ FX-1R 主要是为贴装小型芯片元件，以下游工序与 KE 系统的通用贴片机联接构成一般生
产线为主导思想设计的。并且，可通过 HLC（Host Line Computer 主控计算机）对 KE-2000 系列、KE-700
系列、以及 JUKI 制造的粘接剂点胶机实行程序的最佳分配，联机控制，构成对应各种不同需要的生
产线。
FX-1/FX-1R 的基板规格为 L 型，包括拥有适应欧洲安全规格（CE 标记）的机种，可对应 6mm
元件高度的，唯有 SC 规格。
表 1-1 FX-1/FX-1R 的主要规格
产品面向地区 日本国内、中国、东南亚 欧美（CE）
对应语言 日文、中文、英文 英文
基板尺寸 L
传送方向 向右、向左
传送基准 前面基准／背面基准
传送高度 900mm 950mm
对应元件高度 SC