Service Manual HS60 - 第131页
Se rv ice M a nu al HS- 6 0 5 P ne um at ic Cu tte r an d Em pt y-T ap e D uc t 03/ 200 3 U S Iss ue 5.1 S afe ty In str ucti ons 129 5 Pneumatic C utter and Empty-T ape Du ct 5.1 Safety Ins tr uction s DANGER The chapte…
4 Gantries HS-60 Service Manual
4.12 Replacing the linear motor - primary part (00333148-02) 03/2003 US Issue
128
4.12.5 Installing the primary part of the linear motor
Æ Fit scotch tape on the lower edge of the primary part of the linear motor to prevent the lockrails
from dropping.
Æ Push in the primary part from the side.
Æ Use the nine M5 x 20 hexagon socket-head screws (item 3 in Fig. 4.12 - 3) to fix the primary
part (item 2 in Fig. 4.12 - 3
) to the motor bracket (item 4 in Fig. 4.12 - 3).
Make sure that the primary part is aligned in parallel to the permanent magnet.
Æ Fit the X-axis motor unit as described in Section 4.11.4, page 121 onward.
Æ Fix all the cables with cable ties.
CAUTION 4
Make sure that the cables are firmly seated. Otherwise, the high acceleration forces may
cause the cable to slip out of position and shear through. 4
Æ Fit the permanent magnets (4 or 16 M6 x 12 hexagon socket-head screws).
Æ Fit the black cover strips on the cross-beam above the gantry concerned (3 M6 x 8 hexagon
socket-head screws).
4.12.6 Settings
Æ Use the belt tension measuring device to set the X-axis toothed belt tension to 53 Hz + 1/-3 Hz.
CAUTION 4
Do not overstretch the toothed belt when adjusting the belt tension. 4
Æ Secure the hexagon socket-head screw (item 2 in Fig. 4.11 - 1) with the locknut (item 8 in Fig.
4.11 - 1
).
Service Manual HS-60 5 Pneumatic Cutter and Empty-Tape Duct
03/2003 US Issue 5.1 Safety Instructions
129
5 Pneumatic Cutter and Empty-Tape
Duct
5.1 Safety Instructions
DANGER
The chapters "Operational Safety" in User Manual SIPLACE HS-60 and in this Service Manual
take precedence.
The machine SIPLACE HS-60 is powered by
219/380 V +/- 5% or
230/400 V +/- 5% or
239/415 V +/- 5% or
117/204 V +/- 5% or
133/230 V +/- 5%,
50/ 60 Hz line voltage
Portions of the system therefore conduct dangerous electricity. Inside the machine frame this is
true even while the master switch is turned off.
The machine has to be switched OFF and disconnected from the mains before you perform any
work in the area of the cutter.
In addition, the compressed air supply must be turned off at the main valve of the compressed air
unit in the machine frame and the compressed air lines must be bled by actuating the needle valve
on the compressed air unit.
Always secure the machine against unauthorized reactivation, as described in the User Manual,
chapter "Lock-Out and Tag-Out Procedure ...". 5
5 Pneumatic Cutter and Empty-Tape Duct Service Manual HS-60
5.2 Parts 03/2003 US Issue
130
5.2 Parts
All spare parts are listed in the HS 60 spare parts catalogue, with their article numbers and dia-
grams. 5
NOTE:
These instructions are only valid for the version 04 pneumatic cutter and the associated version
03 empty-tape duct.
One of the new features of cutter version 04 is a tape deflector which is installed over the movable
blade (see Fig. 5.4.2 -> 6). 5
5.3 Tools, Expendable Materials, Documentation
– Thick protective gloves
– Set of socket wrenches, cross-slotted screwdriver size 4,
– Open-end wrench, width across flats 10; slotted screwdriver size 1
– Torque wrench, Diagonal cutter, Sliding caliper
– Feeler gauge 0.05mm; 1.0mm; 1.5mm, 2.0mm; 2.50mm
– Straight-edge (for check of tape deflector)
– Mounting plate, Item no.: 00312731-01
– 2 large parallel clamps (or mounting plate, see above)
– Flat, sturdy work bench to fasten the removed cutter (or mounting plate, see above)
– Loctite no. 234, Item no.: 00334892-01
– Molykote paste, Item no. 02100335-01, 250 g, (preferred) or
ISOFLEX TOPAS NCA 52, Item. no. 00330850-01, tube 50 g
– Water-insoluble, fine-tip marker and a dry and clean cloth
– Current edition of SIPLACE HS-60 spare parts catalogue and SIPLACE HS-60 detailed circuit
diagrams
– SITEST program and current SITEST operating manual
– Current edition of „HS-60 Adjustment Instructions“ documentation