Service Manual HS60 - 第312页
7 DL M2 Co llec t &P lace Head H S-6 0 S erv ic e Manu al 7. 16 R e plac in g t he s tar (00 34 11 8 1-0 1) 03/ 2 003 U S I ssue 310 Æ Rem ove the ga uge pin from the gau ge for the star . Æ Carry out the star axis r…
HS-60 Service Manual 7 DLM2 Collect&Place Head
03/2003 US Issue 7.16 Replacing the star (00341181-01)
309
7.16.6 Fitting the front part of the collect&place head
Æ Remove the gauge for the star.
Æ Insert the power cable plug connector for the star drive into socket X5 on the intermediate ter-
minal block. The plug connector is an anti-rotation connector.
Æ Fit the front part of the collect&place head on the back part of the collect&place head (see Sec-
tion 7.6.3
, page 272).
Æ Adjusting the star with respect to the star's magnetic neutral position (see Section 7.16.5).
7.16.7 Use the SITEST program to determine the star zero point correction.
RISK OF HEAD CRASH
Always remove the gauge for the star, otherwise parts of the machine may be damaged when you
fit the front part of the collect&place head. 7
PLEASE NOTE:
Always remove all the sleeves from the star when you carry out the star zero point correction pro-
cedure. 7
Æ Load the SITEST program.
Æ Select "C&P Head" => "Head No." (HS-60) =>
"Axes" => "Star Axis" => "Positions" => "Zero Point Correction".
Æ Enter a "0" in the "Zero Point Correction" line and carry out the star axis reference run.
Æ Disable the star axis and turn the star clockwise until segment no. 1 is in the placement posi-
tion.
Æ Fit the "gauge for the star" on the front part of the collect&place head once more.
Æ Insert the gauge pin into the "gauge for the star" and into the hole in the segment no. 1, until it
reaches the stop.
Æ Select "Axes" => "Star Axis" => "Positions", and then exit the "Positions" menu option.
This will update the actual position display.
Æ Switch to "Positions" = > "Zero Point Correction", and enter the value for the updated actual
position (including the sign) on the "Zero Point Correction" line.
Æ Select "Accept".
7 DLM2 Collect&Place Head HS-60 Service Manual
7.16 Replacing the star (00341181-01) 03/2003 US Issue
310
Æ Remove the gauge pin from the gauge for the star.
Æ Carry out the star axis reference run.
Æ Check that the star zero point correction value that you entered is correct:
Æ Insert the gauge pin into the segment once more.
It must slide in easily.
Æ Remove the gauge pin once more.
Æ Detach the gauge for the star from the collect&place head.
RISK OF HEAD CRASH
Always remove the gauge for the star, otherwise parts of the machine may be damaged. 7
Æ Select "Save MA Data".
Æ Remove the gauge and all tools from the machine.
Æ Wear laboratory gloves when handling the sleeves.
Step the star and return all the sleeves to their correct positions.
Æ Calibrate the collect&place head or machine, as required.
HS-60 Service Manual 7 DLM2 Collect&Place Head
03/2003 US Issue 7.17 DLM2 Replacing the star drive (00368077-01)
311
7.17 DLM2 Replacing the star drive (00368077-01)
7.17.1 Tools and equipment
– Set of DIN 911 Allen keys
– Gauge for the star (collect&place head / DLM2), article number 00326164-01
– Power pack for the collect&place head / DLM2, article number 00353277-01
– Tray for transporting the collect&place head
– Laboratory gloves
7.17.2 Parts
Star drive, digital / DLM2, article number 00368077-01 7
7.17.3 Dismantling the star drive
Æ Dismantle the intermediate terminal block as described in Section 7.10.3, page 288.
Æ Dismantle the front part of the collect&place head as described in Section 7.6.2, page 269.
Æ Dismantle the star as described in Section 7.16.3, page 304.
Æ Undo the four M5x16 hexagon socket head screws (item 2 in Fig. 7.17 - 1).
Æ Lift the star drive off the front part of the collect&place head.
7.17.4 Fit the star drive.
Æ
Place the star motor on the front part of the collect&place head so that the connecting cable
for the star drive points to the position marked (A) in Fig. 7.17 - 1
.
Æ Fix the star drive in place with the four M5x16 hexagon socket head screws (item 2 in Fig. 7.17
- 1).
Æ Fit and adjust the star as described in Sections 7.16.4 and 7.16.5.
Æ Fit the front part of the collect&place head as described in Section 7.6.3, page 272.