YS12P_YS12F_Mainte_E - 第36页

General Contents Introduction 1. About this manual i 2. Maintenance list ii Chapter 1 Maintenance 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of periodic in…

xxxii

Safety instructions

Label positions

Warning/caution labels

ATS15 (YS12F)

■ Door opening section

■ Open/close cover inner side

■ Open/close cover,

Conveyor opening

■ Lower panels

■ Open/close cover inner side

■ Panel inner side

93203-L7-20

General Contents

Introduction

1. About this manual i

2. Maintenance list ii

Chapter 1 Maintenance

1. Maintaining machine performance 1-1

1.1 Essential conditions and working environment 1-1

1.2 Importance of periodic inspections and cleaning 1-2

2. Preparing for maintenance tasks 1-3

2.1 Consumable parts and replaceable parts (for repairs) 1-3

2.1.1 Consumable parts 1-3

2.1.2 Nozzles 1-5

2.1.3 Replaceable parts (for repairs) 1-7

2.2 Maintenance tools 1-8

2.2.1 Cleaning tools 1-8

2.2.2 Lubricating tools and grease 1-10

2.2.3 Special tool 1-12

2.3 Required tools 1-13

Chapter 2 Daily maintenance items

Before beginning work 2-1

1. Checking the nozzle 2-2

1.1 Check with software 2-2

1.1.1 Vacuum level when nozzle is open 2-4

1.2 Checking the nozzles visually 2-5

2. Cleaning the feeder plate 2-6

3. Cleaning Multi-view camera protective glass 2-7

Chapter 3 Periodic maintenance items

1. Weekly inspection 3-1

1.1 Inspecting and cleaning the nozzles 3-1

1.1.1 Inspecting and cleaning the slide section 3-1

1.1.2 Checking the nozzle leaf springs 3-3

1.1.3 Cleaning the nozzle tip 3-4

1.2 Cleaning and lubricating the gripper nozzle (option) 3-6

1.2.1 Inspecting the gripper nozzle 3-6

1.2.2 Cleaning and lubricating the gripper nozzle 3-6

1.3 Checking the conveyor sensor condition and operation 3-8

EMM717B200

1.4 Checking the board clamp condition and operation 3-10

1.4.1 Checking the board clamp condition 3-10

1.4.2 Checking the board clamp operation 3-10

2. Monthly inspection 3-11

2.1 Cleaning the nozzle air path 3-11

2.2 Inspecting ball screws and guides of each axis 3-12

3. Two-month inspection 3-13

3.1 Cleaning and greasing the X and Y axis 3-13

3.1.1 Cleaning and greasing the X and Y axis ball screws 3-13

3.1.2 Cleaning and greasing the X, Y and W axes guides 3-15

3.2 Cleaning and greasing the push-up axis (PU axis) 3-16

3.3 Inspecting the board conveyor unit 3-18

3.3.1 Inspecting the conveyor belt and cleaning the guide pulley 3-18

4. Three-month inspection 3-22

4.1 Cleaning and replacing the ejector filter 3-22

4.2 Inspecting the ejector vacuum pressure 3-23

4.3 Operation check of head blow valve and cleaning blow valve 3-24

4.4 Cleaning the inside of the spline shaft 3-26

4.4.1 Cleaning the inside of the spline shaft 3-26

4.4.2 Checking the negative pressure 3-29

4.5 Checking spline shaft operation 3-30

4.5.1 Checking spline shaft Z-axis operation 3-30

4.5.2 Checking and cleaning around spline shaft 3-30

4.5.3 Lubricating the spline shaft (as needed) 3-31

4.6 Checking the SC-axis flex cable (YS12P) 3-32

4.7 Inspecting and replacing the air and oil mist filter 3-33

5. Six-month inspection 3-35

5.1 Cleaning the fiducial camera 3-35

5.2 Cleaning the scan camera (YS12P) 3-36

5.3 Cleaning and lubricating the W-axis 3-37

6. One-year inspection 3-39

6.1 Checking the R-axis spline belt condition 3-39

6.2 Cleaning and replacing the blow station filter (option) 3-40

6.3 Checking the nozzle station sensor condition (option) 3-41

Chapter 4 How to replace consumable parts

1. Nozzle 4-1

1.1 Replacing the nozzle tip and spring 4-1

1.2 Replacing the nozzle O-ring 4-2