YS12P_YS12F_Mainte_E - 第37页
1.4 Checking the board clamp condition and operation 3-10 1.4.1 Checking the board clamp condition 3-10 1.4.2 Checking the board clamp operation 3-10 2. Monthly inspection 3-11 2.1 Cleaning the nozzle air path 3-11 2.2 I…
General Contents
Introduction
1. About this manual i
2. Maintenance list ii
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts and replaceable parts (for repairs) 1-3
2.1.1 Consumable parts 1-3
2.1.2 Nozzles 1-5
2.1.3 Replaceable parts (for repairs) 1-7
2.2 Maintenance tools 1-8
2.2.1 Cleaning tools 1-8
2.2.2 Lubricating tools and grease 1-10
2.2.3 Special tool 1-12
2.3 Required tools 1-13
Chapter 2 Daily maintenance items
Before beginning work 2-1
1. Checking the nozzle 2-2
1.1 Check with software 2-2
1.1.1 Vacuum level when nozzle is open 2-4
1.2 Checking the nozzles visually 2-5
2. Cleaning the feeder plate 2-6
3. Cleaning Multi-view camera protective glass 2-7
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Inspecting and cleaning the nozzles 3-1
1.1.1 Inspecting and cleaning the slide section 3-1
1.1.2 Checking the nozzle leaf springs 3-3
1.1.3 Cleaning the nozzle tip 3-4
1.2 Cleaning and lubricating the gripper nozzle (option) 3-6
1.2.1 Inspecting the gripper nozzle 3-6
1.2.2 Cleaning and lubricating the gripper nozzle 3-6
1.3 Checking the conveyor sensor condition and operation 3-8
EMM717B200
1.4 Checking the board clamp condition and operation 3-10
1.4.1 Checking the board clamp condition 3-10
1.4.2 Checking the board clamp operation 3-10
2. Monthly inspection 3-11
2.1 Cleaning the nozzle air path 3-11
2.2 Inspecting ball screws and guides of each axis 3-12
3. Two-month inspection 3-13
3.1 Cleaning and greasing the X and Y axis 3-13
3.1.1 Cleaning and greasing the X and Y axis ball screws 3-13
3.1.2 Cleaning and greasing the X, Y and W axes guides 3-15
3.2 Cleaning and greasing the push-up axis (PU axis) 3-16
3.3 Inspecting the board conveyor unit 3-18
3.3.1 Inspecting the conveyor belt and cleaning the guide pulley 3-18
4. Three-month inspection 3-22
4.1 Cleaning and replacing the ejector filter 3-22
4.2 Inspecting the ejector vacuum pressure 3-23
4.3 Operation check of head blow valve and cleaning blow valve 3-24
4.4 Cleaning the inside of the spline shaft 3-26
4.4.1 Cleaning the inside of the spline shaft 3-26
4.4.2 Checking the negative pressure 3-29
4.5 Checking spline shaft operation 3-30
4.5.1 Checking spline shaft Z-axis operation 3-30
4.5.2 Checking and cleaning around spline shaft 3-30
4.5.3 Lubricating the spline shaft (as needed) 3-31
4.6 Checking the SC-axis flex cable (YS12P) 3-32
4.7 Inspecting and replacing the air and oil mist filter 3-33
5. Six-month inspection 3-35
5.1 Cleaning the fiducial camera 3-35
5.2 Cleaning the scan camera (YS12P) 3-36
5.3 Cleaning and lubricating the W-axis 3-37
6. One-year inspection 3-39
6.1 Checking the R-axis spline belt condition 3-39
6.2 Cleaning and replacing the blow station filter (option) 3-40
6.3 Checking the nozzle station sensor condition (option) 3-41
Chapter 4 How to replace consumable parts
1. Nozzle 4-1
1.1 Replacing the nozzle tip and spring 4-1
1.2 Replacing the nozzle O-ring 4-2
2. Replacing nozzle leaf springs 4-3
3. Ejector unit 4-5
3.1 Replacing an ejector bit 4-5
3.2 Replacing a valve (solenoid valve) 4-6
3.3 Replacing the cleaning blow valve 4-7
4. Replacing the conveyor belts 4-8
Chapter 5 Lubrication points and schedule
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points and schedule 5-2
2.1 X-axis 5-2
2.2 Y-axis 5-3
2.3 PU-axis 5-3
2.4 W-axis (Conveyor) 5-4
2.5 Z-axis (Spline shaft) 5-5
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
2. Warranty A-3