PSV5000_OwnersManual - 第57页
■ Setting Up Input and Output Media □ The Tape Output Setup an d Operation PSV5000 O wner ’s M anual - 53 - Note: T he recommended starting point f or hea t shoe air pressure is 50 PSI. Turning the heat shoe adjuster clo…
Setup ■ Setting Up Input and Output Media
- 52 - Data I/O ■ 096-0465-001C
9c. Use the Cover Tape Position Adjuster if needed. Turning it
clockwise moves the cover tape position toward the sprocket
side of the tape.
9d. Using blue tabbing tape, attach the cover tape to the carrier
tape. Thread both through the cover tape Guide Sealer
Assembly. Run the machine to advance the carrier and
cover
tapes through the sealer.
PREPARE THE SEAL
Note: Disable the pressure seal by loosening the seal roller pressure
screws until the seal rollers are no longer in contact with the cover tape.
Normally the heat switch is in on position. If not, turn on the heat switch.
To prepare the heat seal
1. Set the temperature controls to the appropriate temperature. See
the table below.
Carrier Tape Type
Cover Tape Type
Temperatur
e
Air
Pressure
Dwell Time
3m Type 3000
Conductive Carrier
3m Type 2675 Static
Dissipative Cover
135-155°C
40-60 PSI
250-400 ms
3m Type 2701/2703
Non-conductive
Advantek
Conductive
Advantek Type AA
Advantek
Non-conductive
Advantek Type S
Figure 29: This table lists suggested temperature and pressure
settings for the Tape Output. The temperature of each shoe can
be increased or decreased according the results of a peel force
test.
2. Adjust the heat shoe air pressure to the appropriate setting. This
setting controls the amount of force applied when the sealer shoes
drop.
■ Setting Up Input and Output Media □ The Tape Output Setup and Operation
PSV5000 Owner’s Manual - 53 -
Note: The recommended starting point for heat shoe air pressure is 50 PSI.
Turning the heat shoe adjuster clockwise increases the pressure.
3. After the heat sealer reaches operating temperature, set the
controller parameters, if not already set.
4. Press Start in the LCD.
5. Advance the tape using the Manual Trig button in the LCD.
6. Check the sealed tape for the desired sealed position.
7. If necessary, adjust the inner seal position by turning the inner
seal adjuster (thumb wheel) clockwise (to move the seal away from
the operator) or counterclockwise. Tighten the position lock to
secure it.
8. If necessary, adjust the outer seal position by turning the outer
seal adjuster (thumb wheel) clockwise to move the seal toward the
operator or counterclockwise (to move the seal away from the
operator). Lock the adjuster into place using the position lock
knob.
For Pressure Seal (PSA)
1. To prepare the pressure seal. Set the temperature to Room
Temperature, 25℃ .
2. Advance the tape using Manual Trig button in the LCD.
3. Adjust the inner and outer seal roller position. Align the roller
position over the strip of adhesive on either side of the PSA cover
tape. Both thumb screws have locking devices.
4. Adjust the pressure at both sealer wheels to free spinning and then
1/8 revolution tighter. Use a 2 mm hex key.
5. Advance the tape using the Manual Trig button in the LCD.
Re-adjust the seal roller pressure until the PSA adhesive is firmly
adhered to the carrier tape.
Note: Excessive roller pressure may cause carrier tape advance problems
or elongation of sprocket holes in the carrier tape.
CHECKS TO PERFORM PRIOR TO RUNNING
6. Mount an empty take-up reel on the spindle.
7. Perform a Peel Force Test Perform as many peel force tests as
needed while adjusting the sealer controls to obtain the required
seal strength.
Setup ■ Setting Up Input and Output Media
- 54 - Data I/O ■ 096-0465-001C
Remember: when the
reel is being taped on
the TM-50, the trailer
will be the first length
of empty carrier tape
run before the first
device is taped, and
the leader will be the
length of empty
carrier tape run after
the last device is
8. Create the Trailer and Leader Before beginning a production reel,
determine how long the trailer and the leader should be. Run out
enough sealed empty pockets to make the trailer that is required
for the current job.
9. Check Carrier Tape Alignment To ensure an accurate count, select
a spot on the loading track as a reference point for the first and last
devices counted.
10. Set the Counter Set the counter STOP value in the LCD to a big
number as 9,999.
Note: Use the counter on the Tape output system if desired. However, we
recommend setting this counter to zero and using the pass quantity on the
PSV5000 System to monitor quantity.
Note: When starting a job that uses Tape Output, pull the red “E-Stop/On”
button on the taping machine to start it.
PLACING DEVICES
Devices are placed by the PNP head when your job is run.
ENDING A TAPED RUN
See the PSV5000 Operators Manual or the TM-50 Tape Output System
User’s Guide.
REPLACING A FULL TAKE UP REEL
See the PSV5000 Operators Manual or the TM-50 Tape Output System
User’s Guide.
REMOVING A TAPE OUTPUT MODULE
Removal of the Tape Output Module is in the reverse order of installation.
See the instructions above.