Maintenance Manual - 第7页

AV131 MAINTENANCE MANUAL D79MEC- 01-020-A0 2 3. INST ALL A T ION ···········································································3 -1 3.1. Outline of Inst allation .............................................…

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

Table of Contents

1. INTRODUCTION········································································ 1-1

1.1. How to Use This Manual ........................................................................................ 1.1-1

1.1.1 Document Summary ....................................................................................... 1.1-1

1.1.2 Conventions Used........................................................................................... 1.1-2

2. SAFETY PRECAUTIONS··························································· 2-1

2.1. On Safety ............................................................................................................... 2.1-1

2.1.1 Safety Precautions.......................................................................................... 2.1-1

2.1.2 Safe Working Procedures ............................................................................... 2.1-2

2.1.3 Precautions for Machine Operations............................................................... 2.1-2

2.1.4 How to Deal with the Operation Troubles........................................................ 2.1-3

2.1.5 Cutting off Air Pressure during Maintenance................................................... 2.1-3

2.1.6 Disposal of Mercury-Containing Components................................................. 2.1-3

2.2. Locations of Warning Labels .................................................................................. 2.2-1

2.2.1 AV131 (120 Inputs) ......................................................................................... 2.2-1

2.2.2 AV131 (60 Inputs) ........................................................................................... 2.2-5

2.3. Maintenance Function ............................................................................................ 2.3-1

2.3.1 Introduction ..................................................................................................... 2.3-1

2.3.2 Locations of Switches ..................................................................................... 2.3-2

2.3.3 Function .......................................................................................................... 2.3-3

2.3.4 Operational Restrictions.................................................................................. 2.3-5

2.3.5 Error Messages............................................................................................... 2.3-6

2.4. Safety Standards .................................................................................................... 2.4-1

2.4.1 Applied Standards........................................................................................... 2.4-1

2.5. Safety Functions..................................................................................................... 2.5-1

2.5.1 Outline of Safety Functions............................................................................. 2.5-1

2.5.2 Emergency Stop.............................................................................................. 2.5-1

2.5.3 Interlock Stop .................................................................................................. 2.5-1

2.5.4 Over Travel Stop ............................................................................................. 2.5-1

2.5.5 Safety Switch Arrangement............................................................................. 2.5-2

2.6. Pneumatics............................................................................................................. 2.6-1

2.6.1 Cutting off Air Pressure during Maintenance................................................... 2.6-1

2.7. Precautions Related to Charging Unit .................................................................... 2.7-1

2.7.1 Units Accompanied by Hazardous Situation ................................................... 2.7-1

2.8. Precautions at Service Interruption ........................................................................ 2.8-1

2.8.1 Automatic Operation after Service Interruption ............................................... 2.8-1

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

3. INSTALLATION ···········································································3-1

3.1. Outline of Installation...............................................................................................3.1-1

3.1.1 Environmental Requirements ..........................................................................3.1-1

3.1.2 Disturbance of TV Monitor due to Electromagnetic Noise ...............................3.1-1

3.1.3 Transport .........................................................................................................3.1-2

3.1.4 Installation .......................................................................................................3.1-2

3.1.5 Removing Fixing Brackets (Red) .....................................................................3.1-3

3.1.6 Noise Measurement ........................................................................................3.1-4

3.1.7 Connecting the Air Supply ...............................................................................3.1-5

3.2. Connecting the Power Supply.................................................................................3.2-1

3.2.1 Overview .........................................................................................................3.2-1

3.2.2 Connecting Factory Power Supply with Main Power Switch............................3.2-2

3.2.3 Setting Step-down Transformer .......................................................................3.2-4

3.2.4 Checking Voltage.............................................................................................3.2-5

3.3. Checking Safety Devices ........................................................................................3.3-1

3.3.1 Checking Safety Switches ...............................................................................3.3-1

4. CONTROL SYSTEM ···································································4-1

4.1. Control System Configuration .................................................................................4.1-1

4.1.1 Block Diagram .................................................................................................4.1-1

4.1.2 Control Unit Arrangement ................................................................................4.1-2

4.1.3 P9....................................................................................................................4.1-3

4.1.4 Driver...............................................................................................................4.1-4

4.1.5 Ring I/O Load Board Arrangement ................................................................4.1-14

4.1.6 I/O Map..........................................................................................................4.1-15

4.2. Pneumatic Controls.................................................................................................4.2-1

4.2.1 Pneumatic Control Unit Arrangement ..............................................................4.2-1

4.2.2 Pneumatic Circuit Diagram..............................................................................4.2-3

5. SENSOR LAYOUT······································································5-1

5.1. Insertion Head Unit .................................................................................................5.1-1

5.1.1 Insertion Head .................................................................................................5.1-1

5.1.2 Insertion Unit Drive..........................................................................................5.1-2

5.2. Transfer Rail............................................................................................................5.2-1

5.2.1 Transfer Rail ....................................................................................................5.2-1

5.3. PCB Transfer Unit ...................................................................................................5.3-1

5.3.1 PCB Transfer Unit............................................................................................5.3-1

5.4. PCB Positioning Unit...............................................................................................5.4-1

5.4.1 Positioner Unit (Reference Pin Unit)................................................................5.4-1

5.5. Lower Positioning Unit ............................................................................................5.5-1

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

5.5.1 X-Y Table Unit (X Axis Drive) .......................................................................... 5.5-1

5.5.2 X-Y Table Unit (Y Axis Drive)........................................................................... 5.5-2

5.6. Anvil Unit ................................................................................................................ 5.6-1

5.6.1 Upper Anvil ..................................................................................................... 5.6-1

5.6.2 Lower Anvil ..................................................................................................... 5.6-2

5.7. Part Supply Unit ..................................................................................................... 5.7-1

5.7.1 Z Axis (120 Inputs) .......................................................................................... 5.7-1

5.7.2 Z Axis (60 Inputs) ............................................................................................ 5.7-2

5.7.3 Transfer Chuck ............................................................................................... 5.7-3

5.8. Cutter Unit .............................................................................................................. 5.8-1

5.8.1 Tape Cutter ..................................................................................................... 5.8-1

6. PREPARED MATERIALS ··························································· 6-1

6.1. Lubrication Oil ........................................................................................................ 6.1-1

6.1.1 Recommended Lubricants .............................................................................. 6.1-1

6.1.2 Grease Gun Unit............................................................................................. 6.1-2

7. INSPECTION ············································································· 7-1

7.1. Introduction............................................................................................................. 7.1-1

7.1.1 Safety Precautions.......................................................................................... 7.1-1

7.1.2 Symbols in the Drawings ................................................................................ 7.1-2

7.2. Periodic Inspection Items ....................................................................................... 7.2-1

7.2.1 Daily Check Items ........................................................................................... 7.2-1

7.2.2 Weekly Check Items ....................................................................................... 7.2-2

7.2.3 Biweekly Check Items..................................................................................... 7.2-3

7.2.4 Monthly Check Items ...................................................................................... 7.2-5

7.2.5 Trimonthly Check Items .................................................................................. 7.2-7

7.3. Lower Positioning Unit.................................................................................................. 1

7.3.1 X-Y Table .............................................................................................................. 1

7.4. Transfer Rail ........................................................................................................... 7.4-1

7.4.1 Transfer Rail ................................................................................................... 7.4-1

7.5. PCB Positioning Unit .............................................................................................. 7.5-1

7.5.1 Positioner........................................................................................................ 7.5-1

7.6. Insertion Head Unit................................................................................................. 7.6-1

7.6.1 Insertion Head................................................................................................. 7.6-1

7.6.2 Insertion Unit................................................................................................... 7.6-3

7.6.3 Insertion Unit Drive ......................................................................................... 7.6-5

7.6.4 JW Head Drive Unit (Option)........................................................................... 7.6-6

7.6.5 JW Head Unit (Option).................................................................................... 7.6-7

7.6.6 Main Unit......................................................................................................... 7.6-8