X-Serie S_705 - 第8页

8 SIPLACE X-Series Machine description The X-Series placement machines are av ailable in four different variants •S I P L A C E X 2 S •S I P L A C E X 3 S •S I P L A C E X 4 S • SIPLACE X4i S The numbers in the type name…

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Overview of technical data
Maximum values
Placement performance
a
IPC value
Benchmark value
Theoretical value
a) Definition of performance values see page 15.
125,000 comp./h
150,000 comp./h
200,000 comp./h
Component range 03015 - 200 mm x 125 mm
Placement accuracy
b
/ angular accuracy
b) The SIPLACE benchmark value is measured during the machine acceptance tests. It corresponds to the
conditions set out in the SIPLACE scope of service and supply.
± 22 µm, ± 0.05° / (3),
± 30 µm, ± 0.07° / (4
)
Feeder module types Tape feeder modules, linear vibratory feeders,
dip modules, application-specific OEM feeder
modules
Feeding capacity (component trolley X) 160 feeder modules 8 mm X
Board format (length x width) 850 mm
c
x 560 mm
c) With license for "Long Board Option" and input/output conveyor extension.
PCB thickness 0.3 - 6.5 mm
PCB weight up to 3.0 kg
Camera 6 illumination levels
Machine protection:
Telegray (RAL 7047)
Machine colors
Covers: Telegray
(RAL 7047)
Covers: Pearl dark gray
(RAL 9023)
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SIPLACE X-Series
Machine description
The X-Series placement
machines are available in
four different variants
•SIPLACE X2S
•SIPLACE X3 S
•SIPLACE X4 S
SIPLACE X4i S
The numbers in the type
name indicate the number of
gantries used. Each gantry
has one placement head.
Intelligent placement solu-
tions for maximum stan-
dards
Maximum flexibility, top per-
formance or placement qual-
ity: the SIPLACE X-Series
has state-of-the-art technol-
ogy to master any challenge
arising in SMT production. It
offers all the innovations and
features to ensure efficient
electronics production today
and in the future, and pro-
vides previously unavailable
ways to increase both effi-
ciency and productivity.
Maximum modularity for
every need
The compact design of the
SIPLACE X-Series forms the
ideal basis for new, future-
oriented production concepts
which keep pace with
dynamically developing cus-
tomer requirements, without
the need for time-consuming
conversion as in traditional
SMT production lines.
The SIPLACE X-Series cov-
ers the entire range of com-
mon components with only
three placement heads. The
ideal addition to the proven
SIPLACE TwinStar and the
high speed SIPLACE
SpeedStar 20 segment C&P
placement head is the new
SIPLACE Multistar head.
Due to the patented CPP
technology (Col-
lect&Pick&Place), the
SIPLACE Multistar is the
first placement head world-
wide which can not only
switch between Pick&Place
and rapid Collect&Place
placement but can also com-
bine both modes in one
placement cycle (mixed
mode). Software-controlled
changeover of placement
modes in a flash enables you
to easily and perfectly bal-
ance out your production line
in the event of rapidly chang-
ing requirements. Compared
to conventional solutions,
head changes are no longer
needed and the overall pro-
ductivity of the line increases
significantly.
During placement, the place-
ment heads pick up the com-
ponents from the waiting
supply and place these on
the board waiting.
This established SIPLACE
principle ensures reliable
pickup of even the smallest
components, prevents com-
ponents sliding on the board
and enables minimized travel
paths.
The user also benefits from
different PCB conveyors:
The single conveyor and
the flexible dual conveyor.
SIPLACE MultiStar
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SIPLACE X-Series
Machine description
03015 and 01005 place-
ment without compromise
In its standard version, the
SIPLACE X-Series is
designed for placement of
03015 and 01005 compo-
nents.
Specially developed nozzles
are available for use with
03015 and 01005 compo-
nents. With these prepara-
tions, tiny components can
be processed without any
loss of quality and speed.
These components can be
placed with minimum pitch
and irrespective of the larger
components which are next
to the 03015 or 01005 com-
ponent. This equates to true
03015 and 01005 capability.
External setup configura-
tion and SIPLACE Vision
teaching for rapid intro-
duction of new products
(NPI)
The SIPLACE X-Series
proves its strength both in
the high performance field
and, above all, in the flexible
production environment. As
an example, NPI can be
implemented speedily with
the SIPLACE Virtual Prod-
uct Build.
This NPI solution allows you
to program offline, set up and
check offline and to make
adjustments offline with the
SIPLACE Pro software.
This increases machine utili-
zation and reduces waste.
The SIPLACE Vision
Teaching Station facilitates
quick and easy offline gener-
ation of component shape
descriptions, even for com-
plex components. After the
product has been optimized
and all components have
been defined in the program-
ming system, the setup pro-
cedure begins. This is also
performed externally (offline)
and is verified with the help of
barcodes and data transfer.
As a result of these prepara-
tions, product changeovers
are mere child's play: the
program is sent to the line
with all appropriate data and
the new production run can
begin. What could be faster
or easier?
Lowest dpm with setup
verification and sophisti-
cated sensor technology
The top quality of the
SIPLACE X-Series leads to
equally high product quality,
guaranteed also by addi-
tional features.
Sensors check the presence
and position of the compo-
nents before and after each
pickup and placement step
on the head.
The digital Vision system
recognizes components
more rapidly and reliably
than previously implemented
analog technologies. Fur-
thermore, setups are verified
with the barcode on the com-
ponent reel and by the intelli-
gent SIPLACE X feeder
modules. This network of
checks considerably lowers
dpm rates and increases the
first pass yield.
100% uptime with intelli-
gent feeder modules
The SIPLACE X-Series oper-
ates with intelligent feeder
modules, which simplify the
upgrade and conversion
tasks considerably. For
example, the SIPLACE X
feeder modules can even be
converted during production,
thereby reducing machine
stoppages.
With these advanced fea-
tures, SIPLACE has estab-
lished a class of its own for
SMT production, which ranks
way above all other place-
ment solutions on the mar-
ket.