00194103-01 - 第111页
User Manual SIPLAC E F5 HM 5 Tasks on the m achine Software Vers ion SR.408.xx 03/2006 U S Edition 5.1 Personnel prof ile 111 – Feeder mo dules, etc . – Setti ng up the s tation for a new p roduction b atch – Ch ecking t…
5 Tasks on the machine User Manual SIPLACE F5 HM
5.1 Personnel profile Software Version SR.408.xx03/2006 US Edition
110
5.1.1.2 Tools for the operator
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit (item no. 00349303-xx)
– SMD tweezers
– A brush with short bristles to clean the component tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
– Splicing materials:
– Splicing plates (4,000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4,000), item no. 00356343-xx)
– SMD tape connector 16 mm (1,000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner
5.1.2 Line engineer
The line engineers should normally have attended the SIPLACE basic training course and are to
be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing materials
– Soldering paste
– Components
User Manual SIPLACE F5 HM 5 Tasks on the machine
Software Version SR.408.xx 03/2006 US Edition 5.1 Personnel profile
111
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pick-up position
– Checking the management data from MaDaMaS or OIS
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
5.1.3 Service engineer
The service personnel should normally have attended the SIPLACE basic, refresher and service
engineer courses.
The service engineer's duties include:
– Major maintenance jobs
– Mounting replacement parts
– Editing machine data
– Calibrating the machine
5.1.4 Programmer
The programming personnel should normally have attended the SIPLACE programming course.
The programmer's jobs are as follows:
– Preparing CAD files, creating vision data
– Writing placement programs
– Data maintenance
– Data backup
– Implementing a new job
– Adapting vision data (teaching)
5 Tasks on the machine User Manual SIPLACE F5 HM
5.2 Changing shift Software Version SR.408.xx03/2006 US Edition
112
5.2 Changing shift
Æ Splice the tapes early. The feeder modules do not have to be refilled as soon as the new shift
starts. This minimizes down times.
Æ At the shift change, pass important information on to the next operator. This includes, for in-
stance, changes to the placement program. Also read through the list of the descriptions of the
steps to take in section 5.5
.
Æ Carry out a set-up check.
Make sure that the feeder modules are equipped with the correct components, that they are at
the correct locations in the component trolley and that the correct conveyor increment is set.
PLEASE NOTE
Hand over the line in the same state that you would want to find it in when starting your shift.
This means that: 5
– The rejection containers are empty.
– The waste containers are empty.
– The feeder areas have been cleaned with a vacuum cleaner.