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User Manual SIPLAC E F5 HM 5 Tasks on the m achine Software Vers ion SR.408.xx 03/2006 U S Edition 5.3 Carrying out a walk-through inspe ction 113 5.3 Carrying out a wa lk-through inspection 5.3.1 Checking the S feeder m…

5 Tasks on the machine User Manual SIPLACE F5 HM

5.2 Changing shift Software Version SR.408.xx03/2006 US Edition

112

5.2 Changing shift

Æ Splice the tapes early. The feeder modules do not have to be refilled as soon as the new shift

starts. This minimizes down times.

Æ At the shift change, pass important information on to the next operator. This includes, for in-

stance, changes to the placement program. Also read through the list of the descriptions of the

steps to take in section 5.5

Æ Carry out a set-up check.

Make sure that the feeder modules are equipped with the correct components, that they are at

the correct locations in the component trolley and that the correct conveyor increment is set.

PLEASE NOTE

Hand over the line in the same state that you would want to find it in when starting your shift.

This means that: 5

– The rejection containers are empty.

– The waste containers are empty.

– The feeder areas have been cleaned with a vacuum cleaner.

User Manual SIPLACE F5 HM 5 Tasks on the machine

Software Version SR.408.xx 03/2006 US Edition 5.3 Carrying out a walk-through inspection

113

5.3 Carrying out a walk-through inspection

5.3.1 Checking the S feeder modules

Æ Make sure that the tape is correctly placed in the springs of the S feeder module.

Fig. 5.3 - 1Placing the tape in the springs of the S feeder module

Æ Check to see whether the tape foil removal container for the S feeder module is full.

If it is full, then pull out the foil and cut it off with scissors.

PLEASE NOTE

Tearing the foil instead of cutting it can lead problems with the tape removal mechanism.

For this reason the 3 x 8 mm feeder modules are fitted with an integral cutter. This is in the

tape foil removal container at the end of the feeder module under the flaps. 5

Æ Check to see whether the pick-up window of the feeder module has the correct size for the com-

ponent on combination feeder modules (24/32 mm).

Æ Check to see whether tape guides are inserted on combination feeder modules (24/32 mm).

5 Tasks on the machine User Manual SIPLACE F5 HM

5.3 Carrying out a walk-through inspection Software Version SR.408.xx03/2006 US Edition

114

5.3.2 Splice the tape in good time

PLEASE NOTE: 5

Splice the tapes early enough so that the feeders do not become empty. Otherwise you will expe-

rience prolonged down times.

However, do not splice the tapes too early because if you wind the end of the old tape onto the

new reel after splicing, the reel holding the new tape may become overfilled and the tape will slip

off the reel and become tangled up. This will again result in pick-up errors and prolonged down

times.

5.3.3 Check PCB supports

Check the position of the magnetic PCB supports on the lifting table:

– Make sure that the PCB supports do not collide with components on the underside of the

PCBs.

– In addition, make sure that the PCB supports do not collide with the PCB conveyor pan-

els.

– Only use PCB supports as described in Section 7.13

, page 218.