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2 Operational safety User Manual SIP LACE F5 HM 2.6 Residual voltages in the servo uni t and discharge times Software Version SR .408.xx 03/2006 US Edition 58 2.6.1 Operati ng volt ages , residual v olt ages and dis char…

User Manual SIPLACE F5 HM 2 Operational safety
Software Version SR.408.xx 03/2006 US Edition 2.6 Residual voltages in the servo unit and discharge times
57
2.6 Residual voltages in the servo unit and discharge
times
When the EMERGENCY STOP button is pressed or the placement system is switched off, the
electrolytic capacitors quickly discharge to safe residual voltage levels via switched resistors on
the discharge board (00308443-xx).
The voltages can be tapped off at test sockets 001 - 009 on the voltmeter unit in the servo unit. 2
DANGER Automatic placement systems from the SIPLACE family are
powered with 3 x 400 VAC (3 x 208 VAC for the U.S.A. version) ± 5 %, 50/60 Hz main power volt-
age. This means that some parts of the system carry potentially lethal voltages - even when
switched off at the main power switch.
Death, serious injury or considerable damage may result if these automatic placement systems
are handled incorrectly. Always follow the applicable accident prevention and DIN regulations
(particularly EN 60204, part 1).
The guard over the servo unit must ONLY be opened by appropriately qualified and trained per-
sonnel. 2
Fig. 2.6 - 1 Test sockets on the voltmeter unit in the servo unit
Servo-
unit
permanent
switchable

2 Operational safety User Manual SIPLACE F5 HM
2.6 Residual voltages in the servo unit and discharge times Software Version SR.408.xx 03/2006 US Edition
58
2.6.1 Operating voltages, residual voltages and discharge times after pressing
the EMERGENCY STOP button
2
2.6.2 Residual voltages and discharge times after switching off at the main switch
2
CAUTION
To avoid losing data, evaluate the following criteria before switching off your automatic placement
system (apart from in emergencies):
– Has the placement system finished transmitting machine, setup and panel data?
– Has the placement system finished processing the PCB?
– Has the placement system completed the run-up phase?
– Has the Windows XP operating system been shut down correctly? 2
Test socket 00X
measured at 007
(GND)
Voltage
in normal mode
Residual voltage
after EMER-
GENCY STOP
Discharge times of electro-
lytic
capacitors at 12 VDC
001 100 VDC 10 VDC < 2 sec
002 30 VDC 30 VDC –
003 30 VDC < 12 VDC < 2 sec
004 24 VDC 24 VDC –
005 12 VDC 12 VDC –
006 5 VDC 5 VDC –
008 100 VDC 10 VDC < 2 sec
009 155 VDC 10 VDC < 1 sec
Tab. 2.6 - 1 Operating voltages, residual voltages and discharge times after pressing the EMERGENCY STOP button
Test socket 00X
measured at 007 (GND)
Residual voltage
when main power
switch is off
Discharge times of electrolytic
capacitors at 12 VDC
001 < 12 VDC < 2 sec
002 < 12 VDC < 2 sec
003 < 12 VDC < 2 sec
004 0 VDC –
005 0 VDC –
006 0 VDC –
008 < 12 VDC < 2 sec
009 < 12 VDC < 1 sec
Tab. 2.6 - 2 Residual voltages and discharge times after switching off at the main switch

User Manual SIPLACE F5 HM 2 Operational safety
Software Version SR.408.xx 03/2006 US Edition 2.7 Disabling the compressed air supply and discharging the pressure
59
2.7 Disabling the compressed air supply and discharg-
ing the pressure
2
Fig. 2.7 - 1 Compressed air unit on the placement machine
WARNING NEVER detach compressed air lines while they are still pressurized. 2
CAUTION 2
When the machine is switched on, do not use the stop valve to interrupt the compressed air supply
for more than 30 minutes. If you need to shut off the pneumatic system for longer in order to carry
out preventive maintenance or servicing work, you must switch the placement system off at the
main switch and disconnect it from the power supply. 2
(1) Shutoff valve lever in the CLOSED position
(2) Working pressure gauge
(3) Solenoid valve for venting the tape cutter during an EMERGENCY STOP
(4) Pressure gauge for the PCB stopper working pressure
(5) Compressed air supply, gantry 1
(6) Position of the compressed air unit