mechanical reference xp141-1.2e - 第9页

Part 3 Maintenance 1. Cleaning ................................................................(Edition 1.0) ......3-1-1 1.1 Emptying the Waste Tape Box (Every 8 Hours) ..............................................3-1-1…

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Contents –
List of Current Pages
Safety Guidelines......................................................(Edition 1.2)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
XP-1 Series Machines..................................................................................................7
4. Safety Labels.........................................................................................9
5. The EMERGENCY STOP Button........................................................10
Part 1 The Machine
1. Machine Overview.................................................(Edition 1.0) ......1-1-1
Machine Movement During Operation...................................................................1-1-1
2. Machine Components...........................................(Edition 1.2) ......1-2-1
General View.........................................................................................................1-2-1
Inside the Machine.................................................................................................1-2-2
MFU-X10E.............................................................................................................1-2-3
3. Functions of Each Part..........................................(Edition 1.0) ......1-3-1
Parts Mounting System..........................................................................................1-3-1
Parts Supply System .............................................................................................1-3-1
Vision System........................................................................................................1-3-2
Board Conveyance................................................................................................1-3-2
Electrical Control System.......................................................................................1-3-2
Part 2 Basic Operation
1. Changing the Conveyor Width..............................(Edition 1.0) ......2-1-1
2. Changing the Position of the Back-up Pins...........(Edition 1.0) ......2-2-1
Contents – List of Current Pages
Edition 1.2 v XP-141E Mechanical
Part 3 Maintenance
1. Cleaning................................................................(Edition 1.0) ......3-1-1
1.1 Emptying the Waste Tape Box (Every 8 Hours)..............................................3-1-1
1.2 Cleaning the Nozzle Interior (Every Week)......................................................3-1-2
1.3 Emptying the Reject Parts Box (Everyday)......................................................3-1-3
1.4 Cleaning the Regulator Filter (Every Month) ...................................................3-1-4
1.5 Cleaning the Gauge Chip Part (Every Week)..................................................3-1-5
1.6 Cleaning the Vacuum Pump Filter (Every Week)............................................3-1-6
1.7 Cleaning the Machine Interior (Every Week)..................................................3-1-7
2. Lubrication.............................................................(Edition 1.0) ......3-2-1
Precautions During Lubrication..............................................................................3-2-1
Types of Lubricants ...............................................................................................3-2-1
Grease Gun Kit......................................................................................................3-2-2
Lubrication Instructions..........................................................................................3-2-3
2.1 Lubricating the XY-robot (Y-axis only).............................................................3-2-4
2.2 Lubricating the Placing Head...........................................................................3-2-5
2.3 Lubricating the Conveyor.................................................................................3-2-6
2.4 Lubricating the Tape Cutter.............................................................................3-2-7
2.5 Lubricating the F, G-Axis.................................................................................3-2-8
2.6 Lubrication Checklist........................................................................................3-2-9
3. Replacing Consumable Parts................................(Edition 1.0) ......3-3-1
3.1 Replacing the Strobe Light ..............................................................................3-3-1
3.2 Replacing the Conveyor Belt...........................................................................3-3-2
3.3 Replacing the Filter of the Vacuum Generator Used for Gauge Chip
Part Pickup (Every Year) .................................................................................3-3-3
3.4 Replacing the Mark Camera Lamp..................................................................3-3-4
Part 4 Setup
1. Leveling the Machine............................................(Edition 1.0) ......4-1-1
2. Connecting the Air.................................................(Edition 1.0) ......4-2-1
3. Electrical Power Supply & Transformer Wiring .....(Edition 1.0) ......4-3-1
4. Connecting the Data Transmission Cable (RS-232C)(Edition 1.0)..4-4-1
5. Connecting the Data Transmission Cable (Ethernet)(Edition 1.2)...4-5-1
Supplementary Information
1. Noise Levels..........................................................(Edition 1.1)......A-1-1
Contents – List of Current Pages
Edition 1.2 vi XP-141E Mechanical
Safety Guidelines
Fuji machines are designed and produced with safety as
one of our main considerations. However, even a
perfectly designed machine can be damaged, or someone
can still be injured if the user does not follow the safety
rules. It is the responsibility of the user to make sure all
safety rules are followed during operation and
maintenance.
Be sure to read these safety rules before operating the
machine. Keep this manual close to hand when
operating the machine.