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Pneumatic unit 2 Retrofit instructions Pneumatic maintenance unit SIPLACE D1/D2 / S-27 HM 05/2007 Edition 13 2.4 Safety instructions WA R N I N G The safety instructions from the “Operational safe ty” chapter of the user…
2 Retrofit instructions Pneumatic maintenance unit SIPLACE D1/D2 / S-27 HM Pneumatic unit
05/2007 Edition
12
2.2 Pneumatic maintenance units
The retrofit has to be done at the following pneumatic maintenance units: 2
2
Machines with the following serial number are concerned: 2
If in one of these S-27 HM machines an other pneumatic unit (see item numbers) is fitted, the
pneumatic unit is an older version. These are not concerned of the retrofit. 2
2
Withe the next version of the pneumatic units (-02) will have the exhausting drill at the right posi-
tion. 2
2
2.3 Retrofit kit
2
2
2
Pneumatic unit for SIPLACE D1, D2
Item no.: 03043756-01
Pneumatic unit for SIPLACE S-27 HM
Item no.: 03039800-01
SIPLACE D1/D2
Serial number C1 to C90 and C1000 to C1023 with pneumatic unit
item no. 03043756-01
SIPLACE S-27 HM
Serial number 609 to 690 with pneumatic unit item no: 03039800-01
Retrofit kit Pneumatic unit D1 (as well for S-27 HM)
item no.: 03059195-xx
1 Adapter plate air exhaust
item no.: 03058921-xx
1 Sealing cutting valve
item no.: 03059200-xx
2 Screws DIN 84-M3 x 35-4.8
item no.: 00301140-xx
1 Retrofit instructions Pneumatic unit SIPLACE D1/D2 / S-27 HM
item no.: 00195626-xx
Pneumatic unit 2 Retrofit instructions Pneumatic maintenance unit SIPLACE D1/D2 / S-27 HM
05/2007 Edition
13
2.4 Safety instructions
WARNING
The safety instructions from the “Operational safety” chapter of the user manual and servicing in-
structions take precedence over these instructions. 2
The SIPLACE placement machines are supplied with main power voltage.
Consequently parts of these systems carry dangerous voltages! This voltage is present at certain
modules inside the machine base, even when the machine is switched off at the main power
switch.
Incorrect handling of the placement machine or touching live parts of the machine can result in
death or severe injury, and considerable damage to equipment.
BEFORE starting any work, shut down the operating system correctly, then switch the machine
OFF at the main power switch and disconnect from the main power supply. In addition, the com-
pressed air supply must be switched off at the compressed air unit's main valve in the machine
base and vented by actuating the needle valve on the compressed air unit.
There is DANGER for heart pacemaker wearers in the vicinity of the linear motors, as described
in detail in the "Special safety instructions for working in the vicinity of strong magnetic fields"
section of the user manual and service manual.
Always follow the accident prevention regulations, DIN or other standards and special safety
rules applicable in your country.
Pay attention to the information concerning residual voltages in the Operational Safety chapter.
Follow the ESD regulations as described in the operational safety section of the operating
instructions.
During the retrofit, always secure the machine to prevent access by other people and to prevent
it being switched on again. The procedure is described in the "Lock out and tag out procedure"
section of the user manual.
Working with the SITEST program further increases the risk of accident.
The SITEST program must only be used by authorized and trained personnel.
2
2.4.1 Definitions
2
Please note 2
2
2
2
2 Retrofit instructions Pneumatic maintenance unit SIPLACE D1/D2 / S-27 HM Pneumatic unit
05/2007 Edition
14
2.5 Retrofit
An additional adapter plate with air exhaust drill must be fitted between 5/2 way valve and the base
of the compressed air unit. 2
: Switch off the placement machine at the main switch.
: Turn off the main compressed air supply.
: Assemble the adapter plate with exhaust drill inclusively two sealings between the 5/2 way
valve and the base of the compressed air unit (2 screws M3 x 35 mm).
2
The sidewise exhaust drill has to be at the same side as the electrical connection!
2
2
sealing
sealing
distance plate
5/2 way valve
adapter plate with
exhaust drill
electrical connection
electrical connection
5/2 way valve
exhaust drill