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3 Introduction and Basic Concepts User Manual HS-50 3.1 Machine Displays and Controls Software Version SR.501.xx 12/99 Issue U S 100 t I I t 3 L1 (Top l amp) L2 (Middle lam p) L3 (Bottom lam p) Meaning Status displa y fl…
User Manual HS-50 3 Introduction and Basic Concepts
Software Version SR.501.xx 12/99 Issue US 3.1 Machine Displays and Controls
99
t IIt
3.1.3.1 Functions
General Operating Statuses: 3
– Operating indicator light continuously illuminated
The machine is operating.
– Operating indicator light flashes
The machine is waiting for a PCB in the input conveyor or is waiting for the output conveyor to
become free.
– Fault light flashes
One or more tracks are empty at the feeder location of the gantry in question.
However, the machine will process any components present.
– Fault light continuously illuminated
An error has occured at the gantry in question--> the machine has stopped.
– Both lights continuously illuminated
An error has occurred which affects the entire machine--> the machine has stopped.
3
Programmable Operating Statuses: 3
Table 3.1 - 1 shows the operating states which have been programmed in the standard configuration
(version as delivered) together with the meaning these states have with regard to the main fault in-
dicator. 3
NOTE 3
The entries in the table next to "flashes" refer to the frequency with which the relevant lamp flashes
for a given event.
The entry (1, 5), for example, can be explained as follows: 3
– The first number in the brackets indicates the time, expressed in 100 msec intervals, for which
the fault indicator lamp is switched on, i.e. 1 x 100 msec in the above example.
– The second number in the brackets indicates the time, expressed in 100 msec intervals, for
which the fault indicator lamp is switched off, i.e. 5 x 100 msec in the above example.
NOTE
The file containing the parameters for configuring the main fault indicator is located in the directory
containing the machine files on the station computer. Changes to the parameters in this file must
be made by suitably qualified staff only. 3
3 Introduction and Basic Concepts User Manual HS-50
3.1 Machine Displays and Controls Software Version SR.501.xx 12/99 Issue US
100
t IIt
3
L1
(Top lamp)
L2
(Middle lamp)
L3
(Bottom lamp)
Meaning
Status display
flashes (1,10) flashes (7,7) flashes (1,10) Reference run
unchanged flashes (1,5) unchanged Waiting until axes in position
unchanged flashes (7,7) unchanged Waiting for setup data
unchanged flashes (7,7) unchanged Waiting for cluster data
unchanged flashes (7,7) unchanged Load table program
unchanged flashes (7,7) unchanged Position recognition
unchanged flashes (1,10) unchanged Ink spot recognition
unchanged flashes (7,7) unchanged Nozzle configuration test
unchanged flashes (7,7) unchanged Feeder posn. recogn.
unchanged flashes (7,7) unchanged One track is empty
unchanged flashes (7,7) unchanged No further track available
unchanged flashes (7,7) unchanged Go to refill position
unchanged flashes (7,7) unchanged Transport being initialized
unchanged flashes (7,7) unchanged Place PCB in input conveyor
flashes (1,10) flashes (7,7) unchanged Remove PCB from output conveyor
unchanged flashes (7,7) flashes (1,10) Remove PCB in output conveyor 2
flashes (1,10) flashes (7,7) flashes (1,10) Width adjustment
unchanged flashes (1,10) unchanged Transport PCB
flashes (1,10) flashes (7,7) flashes (1,10) Both output conveyors are cleared
on flashes (1,10) on Transport errors
on off on Go to service position
on Placement
flashes (1,20) Waiting for processing data
Error display
on off unchanged Machine error, right
on off unchanged Track empty, right
on off unchanged Nozzle configuration, right
on off unchanged Transport error, right
on off on Fiducial error, left and right
on off on Fiducial error, left and right
unchanged off on Track empty, left
unchanged off on Nozzle configuration, left
unchanged off on Transport error, left
unchanged off on Machine error, left
Pick-up error display
unchanged unchanged flashes (1,20)
First track empty, left
unchanged unchanged flashes (5,20)
Further tracks empty, left
unchanged unchanged flashes (5,5)
Penultimate track in use, left
unchanged unchanged flashes (1,2)
Last track in use, left
flashes (1,20) unchanged unchanged
First track empty, right
flashes (5,20) unchanged unchanged
Further tracks empty, right
flashes (5,5) unchanged unchanged
Penultimate track in use, right
flashes (1,2) unchanged unchanged
Last track in use, right
Tab. 3.1 - 1 Standard configuration for the main fault indicator
User Manual HS-50 3 Introduction and Basic Concepts
Software Version SR.501.xx 12/99 Issue US 3.1 Machine Displays and Controls
101
t IIt
3.1.4 Barcode Reader
The barcode reader is available as an option. It is very helpful, particularly under production
conditions, since component barcodes on component reels and track barcodes can be read in
quickly and reliably from the barcode strip on the machine.
An acoustic signal sounds each time a data record is successfully read in.
NOTE
For a detailed description of the function, connection and operation of the bar code reader, refer
to chapter 11 "Station extensions / hardware". 3
3.1.5 Station Computer
The station computer is located in a midi tower housing and is equipped with a 3 ½" floppy disk
drive and CD-ROM drive. 3
NOTE
The SC software is installed under the NT 4.0 operating system. To prevent damage to the oper-
ating system in the event of a power failure, the station computer is connected to an uninterruptible
power supply (UPS, see Section 3.1.6). 3
3.1.6 Uninterruptible Power Supply UPS
The UPS is located directly next to the station computer. It is used to boost insufficient mains
power supplies and bridge over mains voltage failures. This guarantees that the connected de-
vices can continue to function even if the power supply fails and that a controlled power-down of
the station computer can be performed. 3
CAUTION
Before the UPS is used for the first time, it must be charged for approximately 24 hours (because
of charge loss due to storage) in order to guarantee secure computer system operation. 3
NOTE
A separate manual is supplied with the UPS.
Please refer to this manual for a description of the connections, displays and setting options. Pay
close attention to the safety instructions and warnings it contains. 3