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Index of figures User Manual HS -50 12/99 Issue U S 16 t I I t Fig. 8.2 - 1 Main view with e rror message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 Fig. 8.2 - 2 E…

User Manual HS-50 Index of figures

12/99 Issue US

t IIt

Fig. 6.6 - 6 ’Test component’ flow chart, SIZE measure mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Fig. 6.6 - 7 ’Test component’ flow chart, ROW and CORNER measure mode menus’. . . . . . . . . . . . . . 249

Fig. 6.6 - 8 ’Test component’ flow chart, LEAD, GRID, and BALL meas. modes . . . . . . . . . . . . . . . . . . 250

Fig. 6.6 - 9 Select package form menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Fig. 6.6 - 10 Save GF data option box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Fig. 6.6 - 11 Select package form menu, Camera type option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Fig. 6.6 - 12 Select package form menu, Load GF data package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

Fig. 6.6 - 13 Select package form menu, Save GF data option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Fig. 6.6 - 14 Test component menu, options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Fig. 6.6 - 15 Test component menu, Pick up component option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

Fig. 6.6 - 16 Test component menu, Display component option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Fig. 6.6 - 17 Test component menu, Display component video image . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Fig. 6.6 - 18 Test component menu, Test component option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Fig. 6.6 - 19 Test component menu, Test component video image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Fig. 6.6 - 20 Test component menu, Measure component option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

Fig. 6.6 - 21 Test component menu, Measure component video image . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Fig. 6.6 - 22 Test component menu, Store image option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Fig. 6.6 - 23 Test component menu, Evaluat. time option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

Fig. 6.6 - 24 Test component menu, Evaluat. time video image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Fig. 6.6 - 25 Test component menu, options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Fig. 6.6 - 26 Test component menu, Illumination video image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Fig. 6.6 - 27 Test component menu, Package dimension video image. . . . . . . . . . . . . . . . . . . . . . . . . . . 279

Fig. 6.6 - 28 Test component menu, Pin dimension option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Fig. 6.6 - 29 Test component menu, Ball image video image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Fig. 6.6 - 30 Test component menu, Select contrast sensitivity option box. . . . . . . . . . . . . . . . . . . . . . . . 282

Fig. 6.6 - 31 Setting the contrast sensitivity to suppress defective structures . . . . . . . . . . . . . . . . . . . . . . 284

Fig. 6.6 - 32 Setting the contrast sensitivity to intensify the contrast for low-contrast components. . . . . . 285

Fig. 6.6 - 33 Setting the contrast sensitivity to suppress defective structures and

to intensify the contrast at the same time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

Fig. 6.6 - 34 Test component menu, Meas. mode option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

Fig. 6.6 - 35 Measuring mode option, Size measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

Fig. 6.6 - 36 Measuring mode option, Integration settings of Size measuring mode menu. . . . . . . . . . . . 292

Fig. 6.6 - 37 Measuring mode option, Row measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

Fig. 6.6 - 38 Measuring mode option, Row measuring mode integration settings menu. . . . . . . . . . . . . . 295

Fig. 6.6 - 39 Measuring mode option, Corner measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

Fig. 6.6 - 40 Measuring mode option, Lead measuring mode menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

Fig. 6.6 - 41 Measuring mode option, Grid measuring mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Fig. 6.6 - 42 ’Measuring mode’ option, ’Ball meas. mode’ menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Fig. 6.7 - 1 Transfer of package form data without package form manipulation . . . . . . . . . . . . . . . . . . . 302

Fig. 6.7 - 2 Transfer of package form data with package form manipulation. . . . . . . . . . . . . . . . . . . . . . 303

Fig. 6.7 - 3 Flow chart ’Programming and testing a package form (GF), part - line computer. . . . . . . . . 305

Fig. 6.7 - 4 Flow chart: ’Programming and testing a package form (GF)’, part 2 - station computer. . . . 306

Fig. 6.7 - 5 Order in which package forms are programmed at the station . . . . . . . . . . . . . . . . . . . . . . . 309

Fig. 6.7 - 6 Typical measuring modes with standard components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Fig. 6.7 - 7 Illumination parameters for standard components at the 12x revolver head camera . . . . . . 314

Fig. 6.7 - 8 Illumination parameters for other components at the 12x revolver head camera . . . . . . . . . 315

Fig. 7.1 - 1 Main view after loading the station computer software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

Fig. 7.1 - 2 "Switching on the SIPLACE line“ flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

Fig. 7.3 - 1 Example of a nozzle box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

Fig. 7.5 - 1 Placing the tape in the springs of the 8 mm S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330

Fig. 7.5 - 2 Dividing plates in the tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

Fig. 7.7 - 1 Changing the component table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

Fig. 7.8 - 1 Position of the component and its pick-up angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

Index of figures User Manual HS-50

12/99 Issue US

t IIt

Fig. 8.2 - 1 Main view with error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344

Fig. 8.2 - 2 Example: Error type "transport error". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

Fig. 8.2 - 3 Example: Error information on the current error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

Fig. 8.2 - 4 Example: Additional information on the current error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .347

Fig. 9.1 - 1 Contents of the help system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352

Fig. 9.1 - 2 Example: Topic area "Help About Help" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353

Fig. 9.1 - 3 Example: Help on the current view "Empty Tracks" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354

Fig. 9.1 - 4 Example: Help on the topic "Refilling Empty Tracks - Manually". . . . . . . . . . . . . . . . . . . . . .355

Fig. 9.1 - 5 Information on the station computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .357

Fig. 9.1 - 6 Example: Help on the "Display errors" icon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358

Fig. 9.1 - 7 "Help Topics" window (Index) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360

Fig. 9.1 - 8 "Help Topics" window (Find) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362

Fig. 10.2 - 1 8 mm S II module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364

Fig. 10.2 - 2 8 mm S II module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365

Fig. 10.2 - 3 12/16 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366

Fig. 10.2 - 4 24/32 mm S module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

Fig. 10.2 - 5 Linear vibratory feeder, type 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368

Fig. 10.2 - 6 Bulk case feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

Fig. 10.3 - 1 Inserting 30 or 45 mm wide feeder modules on the component table. . . . . . . . . . . . . . . . . . 371

Fig. 10.4 - 1 Component table and tape container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372

Fig. 10.5 - 1 Position of the used tape cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Fig. 10.5 - 2 Used tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374

Fig. 10.5 - 3 Feeding the used tape to the cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .375

Fig. 10.5 - 4 Removable waste tape container in the component changeover table. . . . . . . . . . . . . . . . . 376

Fig. 10.6 - 1 Safety instructions for the component changeover table. . . . . . . . . . . . . . . . . . . . . . . . . . . .377

Fig. 10.6 - 2 Changing the component changeover table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

Fig. 11.1 - 1 Position of the nozzle changer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .382

Fig. 11.1 - 2 Magazine and nozzle garages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .384

Fig. 11.1 - 3 Nozzle changer - position detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .386

Fig. 11.2 - 1 Component barcode reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387

Fig. 11.2 - 2 Set-up check with barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

Fig. 11.3 - 1 Structure of the dual conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391

Fig. 11.4 - 1 Feeder position recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .394

Fig. 11.5 - 1 Machine option: PCB data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .395

Fig. 12.1 - 1 Connection of ISDN router to the local SIPLACE-LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .399

Fig. 12.1 - 2 Connection to the customer’s site LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .400

User Manual HS-50 1 Introduction

Software Version SR.501.xx 12/99 Issue US 1.1 General

t IIt

1 Introduction

1.1 General

1.1.1 Overview

These operating instructions provide a manual or reference work for 1

– operating and

– setting up

the HS-50 placement system. 1

The header of each chapter indicates the 1

– release and

– software version

from which these instructions apply. 1

1.1.2 For further information

If you have any questions concerning these instructions or would like further information on a par-

ticular topic, please contact your local Siemens dealer or write to us directly at: 1

Siemens AG

PL EA 1 V MC

Rupert-Mayer-Str. 44

D-81359 Munich 1

1.1.3 SIPLACE on the World Wide Web (WWW)

We also have our own site on the Internet. Why not log onto our SIPLACE home page at http://

www.siplace.com? 1

All the menus and other information are available in two languages: German and English. 1