SIPLACE D4 规格说明书英文版 - 第6页

6 Machine Description 4-gantry placement machine for maximum output High-tech with an optimum price/performance ratio : this was the SIPLACE team's aim for the SIPLAC E D4 - the extremely fast four-gant ry machine f…

Overview of the Technical Data

Placement rate

IPC value

Benchmark value

Theoretical value

a) See page 7 for a definition of the output values

57,000 comp./h

66,000 comp./h

81,500 comp./h

Component range 01005 - 18.7 x 18.7 mm²

Placement accuracy

Angular accuracy

b) The accuracy value was measured using the vendor-neutral IPC standard

± 50 μm (3), ± 67 μm (4)

± 0.53° (3), ± 0.71° (4)

Feeder module types Tape feeder modules, stick magazine feeders, bulk

cases, application-specific OEM feeder modules

Feeding capacity 144 tracks with 3 x 8 mm S

PCB format max. 610 x 508 mm²

PCB thickness 0.3 - 4.5 mm (others available on request)

PCB weight max. 3 kg

Camera 5 illumination levels

SIPLACE D4 machine colors

Machine protection: Anthracite

(SIPLACE color code SN 614)

Hoods: Light Basic

(SIPLACE color code SN 700)

Machine protection: Light Basic

(SIPLACE color code SN 700)

Machine protection: Anthracite

(SIPLACE color code SN 614)

Machine Description

4-gantry placement

machine for maximum

output

High-tech with an optimum

price/performance ratio:

this was the SIPLACE team's

aim for the SIPLACE D4 - the

extremely fast four-gantry

machine from the new

SIPLACE D-series generation.

Now you can benefit from

the innovative added value

that the SIPLACE D4 creates

with its combination of

innovative and proven

technology.

With the SIPLACE D4, we

can provide you with an

extremely powerful place-

ment machine with four

gantries and four 12-nozzle

Collect&Place heads. It is

thus a high-speed placement

machine that combines a

high placement rate with

placement accuracy and

flexibility.

During placement, the place-

ment heads fetch the compo-

nents from the at-rest

component supply, and set

them down on the PCB,

which is also stationary. This

proven SIPLACE principle

guarantees reliable pick-up

of even the smallest compo-

nents, prevents the compo-

nents slipping on the PCB and

minimizes traversing paths.

Other highlights of the

SIPLACE D4 at a glance:

Optimized transport con-

ditions with the flexible

dual conveyor

The user also has access to

different variants of the PCB

conveyor: SIPLACE single

conveyor and flexible

SIPLACE dual conveyor. The

latter offers all the benefits of

the conventional dual con-

veyor, such as reducing non-

productive downtimes, com-

bined with the option of

using the single conveyor.

01005 placement

Even the trend towards com-

ponent miniaturization is no

problem for the SIPLACE D4

since it is equipped as stan-

dard to place 01005 compo-

nents. To do this, you simply

have to implement the optio-

nal 01005 package for

12-nozzle Collect&Place

heads. You can then process

even the tiniest components

currently available without

any problems.

Machine Performance

Incredibly fast new product

introduction (NPI) with

external set-up preparation

and vision teaching

The SIPLACE D4 really comes

into its own in flexible pro-

duction environments. For

example, NPI can be imple-

mented as fast as possible

with the SIPLACE Virtual

Product Build. This NPI solu-

tion allows you to program

offline, set up and check

offline and to make adjust-

ments offline with the

SIPLACE Pro software. This

increases machine utilization

and reduces waste. And with

respect to the current pro-

duction run, the SIPLACE

vision teaching station also

makes it extremely simple

and fast to generate compo-

nent shape descriptions,

even for complex compo-

nents. The set-up process

starts once you have opti-

mized the product and

defined all the components

in the programming system.

This is also done externally

and then checked by means

of the barcode and data

transfer. This makes the

product change child's play:

the program and all the data

are sent to the line and the

new production run can

start. It just can't get any

faster!

Lowest dpm with set-up

verification, sophisticated

sensors and AOI

The highest machine quality

allows the SIPLACE D4 to pro-

duce the highest product

quality. This is guaranteed by

a number of additional

features.

Sensors check the presence

and position of the compo-

nents before and after every

pick-up and placement

operation at the placement

head. The digital SIPLACE

Vision System detects the

components faster and more

reliably than the old analog

technology. Finally, with

SIPLACE OS, the SIPLACE

team is offering an AOI

(Automatic Optical Inspec-

tion) device that checks the

products and signals errors to

the placement machine. This

network of tests considerably

lowers dpm rates and

increases the first pass yield.

Types of placement

head

12-nozzle Collect&Place head (C&P12)

PLEASE NOTE IPC value [comp./h]

According to the vendor-neutral conditions of the IPC 9850 standard published

by the Association of Connecting Electronics Industries.

SIPLACE Benchmark value [comp./h]

The SIPLACE benchmark value is measured during the machine acceptance

tests. It corresponds to the conditions set out in the SIPLACE scope of service

and supply.

Theoretical maximum output value [comp./h]

The theoretical maximum output value is calculated from the most favorable

conditions for each machine type and setting, and corresponds to the theoret-

ical conditions normally used in the industry.

Number of gantries 4

IPC value Benchmark value Theoretical value

Placement head configuration and

placement head rate 4 x C&P12

57,000 66,000 81,500