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2 Safety 2.1 Conventions for the use of safety instructions Instruction Guide ASM ProcessLens 02/2017 13 2 Safety DANGER Non observance of the following safety instructions may cause injury to personnel and damage to the…

1 Introduction
1.4 Important notes on this Instructor Guide
12 Instruction Guide ASM ProcessLens 02/2017
1.4.4 Revision table
Edition Amendments
08/2015 Draft version
06/2016 First edition
02/2017 New maintenance concept (workflow based)
Minor corrections and supplements.
Formal adjustments
New warning label – Do not touch
1.4.5 Further information about and contents of the documentation package
1.4.5.1 How to get information
If you have any further questions concerning this Instructor Guide or if you would like additional in-
formation on a particular topic, please get in touch with your local ASM SMT Solutions dealer or
contact us directly at:
ASM Assembly Systems Singapore Pte ltd
535 Yishun Industrial Park A
Singapore 768775
1.4.5.2 ASM SMT Solutions on the World Wide Web (WWW)
We also have our own site on the Internet. Log onto our ASM home page at
http://www.asm-smt.com.
All the menus and other information are available in two languages: you can choose between the
German and English versions.
The various headings contain information on:
●
Our products
●
Services
●
Contacts, etc.
Registered customers can also access the SIPLACE User Group. There you can call up special in-
formation on our ASM ProcessLens solder paste inspection machines, such as:
●
Technical documentation
●
Technical information
●
Spare parts catalogs, etc.
Registering for access to the User Group is sheer child’s play:
► Click on ’Register now’.
► Complete the registration form and just send it off.
You will then quickly receive access authorization with USER ID and a password.
1.4.6 Abbreviations
CEE Commission on the Rules for the Approval of the Electrical Equipment
DLP Digital Light Projector
EMC Electromagnetic compatibility
EMF Electric and Magnetic Fields
ESD Electrostatic sensitive device
GND Ground
MOS Metal-Oxide-Semiconductor
PCB Printed circuit board
SC Station computer
SMD Surface mounted device

2 Safety
2.1 Conventions for the use of safety instructions
Instruction Guide ASM ProcessLens 02/2017 13
2 Safety
DANGER
Non observance of the following safety instructions may cause injury to personnel
and damage to the machine!
► Please observe the safety instructions in this Instructor Guide!
2.1 Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
2.1.1 Qualified personnel
Qualified or adequately trained personnel means that these people are familiar with the setting up,
operation and preventive maintenance of ASM ProcessLens solder paste inspection machine and
add-on devices and are suitably qualified, e.g.
●
Have been trained, instructed or authorized to switch on and off, isolate, earth and identify
electrical circuits and system components in accordance with normal safety standards.
●
Have been trained or instructed in the upkeep and use of appropriate safety equipment in
accordance with normal safety standards.
2.1.2 Important notes on operational safety
The following points MUST be observed in order to maintain operational safety:

2 Safety
2.1 Conventions for the use of safety instructions
14 Instruction Guide ASM ProcessLens 02/2017
2.1.2.1 General
► The operational safety of ASM ProcessLens solder paste inspection machine can be guaran-
teed only if the system is used as prescribed and in accordance with the instructions in the
user/preventive maintenance manuals.
► Always follow any safety regulations specific to your country.
► Make sure that the warning labels are always clearly identifiable and always easily readable.
► Replace any damaged warning or notice labels. Replace any labels that are missing.
► If it is necessary to work on the machine and you do not have adequately trained personnel
within your operation, always call in an ASM Assembly Systems Singapore Pte ltd. service en-
gineer. ASM Assembly Systems Singapore Pte ltd. will not accept liability for any damage or
consequential damage that is the result of unauthorized/incorrect work.
► If particularly hazardous situations are identified while the machine is in use, the machine
owner must immediately notify the manufacturer in writing so that appropriate action can be
taken to reduce the potential danger.
WARNING
Failure to use the system as prescribed
In spite of all the safety precautions taken by the manufacturer, failure to use the system as
prescribed can result in severe physical injury (e.g. from the moving gantry, inspection head
module or lifting table) and/or considerable damage to equipment. For the machine to be
safe, it must be used correctly by qualified personnel and all warnings must be observed.
Some work on the machine (e.g. setting up) requires training that goes beyond the scope of
this manual.
2.1.2.2 Safety of operators and other persons
► Machine operators must only carry out work for which they have been adequately trained and
with which they are totally familiar.
► NEVER open one of the protective covers if you are not totally familiar with the use and func-
tioning of the machine! Do not open the protective covers during operation unless you are told
to do so in this manual or in the station software dialog.
► NEVER place your head or arms in the gantry, inspection head assembly and lifting table trav-
eling range while the machine is switched on!
► For your own safety, wear work clothes that conform to the guidelines of the professional
association, i.e. no wide sleeves, etc.
► Reduce the risks by not wearing scarves, chains or ties at your work post.
► People with long hair must wear a protective head covering.
WARNING
The system is electrically driven. When electrical devices are in use, certain parts
carry dangerous voltage levels
There is a risk of death, severe injury and/or considerable damage to equipment if these
instructions are not followed.
► Switch off the main switch and disconnect the ASM ProcessLens solder paste inspec-
tion machine from the power supply before carrying out any work on live components.
► Lock the machine as described in section 2.7 "Lock out and tag out procedure" [}39].
2.1.2.3 Safety of plant and equipment
► Never make changes, however minor, unless you are totally aware of the effect they will have
on the overall functioning of the system.
► The stations must always be set up and maintained by appropriately trained personnel.
► Do not make modifications to the safety equipment. In particular, NEVER deactivate circuit-
breakers or remove safety devices.