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1 Introduction 1.1 Machine overview 8 Instruction Guide ASM ProcessLens 02/2017 1.1.1 Machine description The ASM ProcessLens is an inline solder paste inspection machine which visually measures 100% of paste deposits on…
1 Introduction
1.1 Machine overview
Instruction Guide ASM ProcessLens 02/2017 7
1 Introduction
This Instructor Guide contains basic information that must be observed when setting up, operating
and maintaining the ASM ProcessLens® solder paste inspection machine. This Instructor Guide
contains notes that must be observed to guarantee your personal safety and to avoid damage to
equipment.
This document is the original Instructor Guide.
1.1 Machine overview
Fig.1: ASM ProcessLens solder paste inspection machine
1 Introduction
1.1 Machine overview
8 Instruction Guide ASM ProcessLens 02/2017
1.1.1 Machine description
The ASM ProcessLens is an inline solder paste inspection machine which visually measures 100%
of paste deposits on any given product in 3D and 2D and compares them to their expected volume,
X and Y position, area, mean height and shape.
It also checks for bridging between adjacent pads and coplanarity failures for a group of pads be-
longing to the same component.
This visual control is based on the stencil's Gerber data which contains all the apertures, their
shape, size, orientation and position as well as the stencil thickness.
ASM ProcessLens measures the warpage of each PCB during the inspection and uses this data to
keep the images in optimum focus by adjusting the height of the Z-axis accordingly. The evolution
and history of the printing process can be visualized through the SPC (Statistical Process Control)
package delivered with the machine.
ASM ProcessLens together with ASM ProcessEngine pre-placement is a product called ASM
ProcessExpert which is a process tool to analyze stencil layouts and automatically stabilize, char-
acterize, proactively control and improve the printing process.
1.1.2 Serial number of the machine
The serial number of the machine can be found on the backside of the machine.
Fig.2: Position of type plate with serial number
1 Type plate
1 Introduction
1.1 Machine overview
Instruction Guide ASM ProcessLens 02/2017 9
1.1.3 EU Declaration of Conformity
The product/device described below conforms to the regulations and standards listed in the EU
Declaration of Conformity provided.
Product: Solder paste inspection machine
Type: ASM ProcessLens
Item no.: 701000
Manufactured by: ASM Assembly Systems Singapore Pte ltd
535 Yishun Industrial Park A
ASM Tech-Park Building 2
Singapore 768775
1.1.4 Use as prescribed
The product may only be used for the areas of application specified in the catalogues and technical
descriptions i.e. for solder paste inspection of PCBs and may only be used together with the third
party devices and components recommended or approved by ASM Assembly Systems Singapore
Pte ltd. Use for a different or extended purpose is not prescribed.
In the case of incorrect usage, ASM Assembly Systems Singapore Pte ltd. will not assume liability
for any damage which occurs and will not guarantee the correct and proper function of machine
components.
Use as prescribed also includes compliance with all the instructions in the Instructor Guide.
For the product to operate correctly and reliably, it must have been transported, stored, erected
and assembled correctly and must be operated and maintained with care.
1.1.5 Failure to use as prescribed
Failure to use the product as prescribed can result in both danger to life and limb and material
damage. For this reason, use other than as prescribed is expressly prohibited. In the case of
incorrect usage, ASM Assembly Systems Singapore Pte ltd. will not assume liability for any
damage which occurs and will not guarantee the correct and proper function of machine compon-
ents.
Use of the ASM ProcessLens machine other than as prescribed includes, for example:
●
Operation of the ASM ProcessLens machine with safety equipment deactivated or removed.
●
Use of ASM ProcessLens machine that has not been approved.
●
Use of unauthorized accessories and additional modules.
●
Use of the ASM ProcessLens machine by unqualified personnel.
●
Unclear allocation of electrical connecting cables to each machine and the installed options.
●
Persons standing on the cover plates and protective hoods.
1.1.6 Noise emissions
Max. noise emissions 78 dB (A)
1.1.7 Important notes on environmentally-friendly disposal of materials and
components
ASM ProcessLens machines are preferably manufactured using materials and parts that can be
easily separated and disposed of in an environmentally-friendly way.
NOTICE
The owner of the system has sole responsibility for the proper environmentally-friendly dis-
posal of machines, working materials, consumables and wear parts.
► Please observe your national statutory provisions for waste disposal and environ-
mental protection.