00197490-03_SM_CP20-P-M2_EN保养维护 - 第4页
4 Service Manual SIPLACE SpeedStar (C&P20 P / C&P20 M2) 03/2018 Contents 6 Pressure control valve (PRV) .. 47 6.1 Replacing the PRV .. 47 6.2 Replacing the membrane and other small parts on the PRV .. 49 6.…
3Service Manual SIPLACE SpeedStar (C&P20 P / C&P20 M2) 03/2018
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions on hazardous materials.. 5
1.1.3 Safety instructions for the component sensor.. 6
1.2 Other instructions.. 6
1.2.1 Environmentally-friendly disposal of materials and components.. 6
1.2.2 Use of original accessories and spare parts.. 6
1.2.3 Information about this service manual.. 6
1.2.4 ESD guidelines.. 7
1.2.4.1 What does ESD mean?.. 7
1.2.4.2 Important measures to protect against static charging.. 7
1.2.4.3 Handling ESD modules.. 7
1.2.4.4 Measurements and modifications to ESD modules.. 7
1.2.4.5 Dispatching ESD modules.. 8
1.2.5 Validity of document.. 8
1.2.6 Release history.. 8
1.2.7 SIPLACE on the World Wide Web (WWW).. 10
1.3 Staff qualifications and training.. 10
1.4 Abbreviations.. 10
1.5 Tools required, measuring equipment and materials.. 11
2 Overview of the modules.. 15
2.1 Overview of C&P20 P/M2 parts.. 15
2.2 Differentiation of the SIPLACE C&P20 head variants.. 16
3 Usability package.. 17
3.1 Usability package contents for SIPLACE C&P20P.. 17
3.2 Fitting the usability kit for SIPLACE C&P20P.. 18
4 Component camera, Z axis and component sensor.. 25
4.1 Replacing the component camera.. 25
4.1.1 Board: LED driver BE VHS.. 28
4.2 Replacing the Z axis cover.. 29
4.3 Replacing the round magnets.. 31
4.4 Replacing the cover flex.. 33
4.5 Replacing the component sensor.. 36
5 DP drives.. 39
5.1 Replacing the DP drive.. 39
5.2 Replacing the DP drive hose.. 43
5.3 Replacing the clamping plate at the DP drive.. 45
4 Service Manual SIPLACE SpeedStar (C&P20 P / C&P20 M2) 03/2018
Contents
6 Pressure control valve (PRV).. 47
6.1 Replacing the PRV.. 47
6.2 Replacing the membrane and other small parts on the PRV.. 49
6.3 Replacing the exhaust tube.. 59
6.4 Calibrating the digital PRV.. 60
6.4.1 Zero point calibration of pressure control valve.. 60
7 Holding circuit, aperture ring and silencer.. 61
7.1 Replacing the holding circuit/reflecting ring.. 61
7.2 Replacing the seal disk on the aperture ring/holding circuit.. 68
7.3 Replacing the silencer (venturi mode only).. 68
7.4 Vacuum sensor holding circuit board for SIPLACE C&P20P.. 69
8 Return unit and return cylinder.. 71
8.1 Replacing the return unit.. 71
8.2 Replacing the return cylinder or return cylinder holder.. 74
8.3 Replacing the driver lever.. 75
9 Intermediate distributor.. 77
9.1 Replacing the intermediate distributor board.. 77
9.1.1 Intermediate distributor board for SIPLACE C&P20P [03110751-xx].. 79
10 Miscellaneous.. 81
10.1 Replacing the handle.. 81
11 Software functions.. 83
11.1 Zero point correction for the Star and Z axis.. 83
11.1.1 Transfer head specific data to the machine data after manual head exchange.. 83
11.2 Calibration.. 84
11.2.1 Calibrating the heads and cameras (SW70x).. 84
11.2.2 Calibration procedure.. 85
11.3 Transferring the head specific data (from SW701).. 86
1 Introduction
1.1 Safety instructions
Service Manual SIPLACE SpeedStar (C&P20 P / C&P20 M2) 03/2018 5
1 Introduction
This document is a manual or reference work for performing service work on the SIPLACE®
C&P20 P and C&P20 M2 placement head types.
1.1 Safety instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety Information
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► These symbol indicates actions that have to be performed by the operator.
1.1.2 Safety instructions on hazardous materials
CAUTION
Observe the safety data sheets
Observe the applicable safety data sheet, when handling hazardous materials (e. g. Loctite
241, ethanol).