Operating Instructions_VF366_en - 第10页
Table of contents 9.4.2 Z-axis single pot .............................................................................................................................. 410 9.4.3 Double pot positioning system (dual trac…
Table of contents
8.7.1 Cleaning the machine outside ........................................................................................................336
8.7.2 Switch cabinets and PC Visual inspection.......................................................................................337
8.7.3 Visual inspection of the differential pressure switches..................................................................338
8.7.4 Checking the pneumatic system (in general)..................................................................................339
8.7.5 Checking the nitrogen system (in general) .....................................................................................340
8.7.6 Selective soldering module: Visual inspection................................................................................341
8.7.7 Visual inspection of the axis system (electrics) ..............................................................................342
8.7.8 Visual inspection of the axis system (sensors)................................................................................344
8.7.9 Check the entire conveyor system .................................................................................................345
8.8 Maintenance work to be performed quarterly.............................................................................................346
8.8.1 Lubrication of the conveyor system, visual inspection of the round belts.....................................346
8.8.2 Backing up all data on the machine................................................................................................347
8.8.3 Spray fluxer: Visual inspection of the flux material filter ...............................................................348
8.8.4 Lubricating the Z-axis of the selective soldering module ...............................................................349
8.9 Service work to be performed semi-annually...............................................................................................351
8.9.1 Whole machine (calibration) ..........................................................................................................351
8.9.2 The whole machine (electrics)........................................................................................................351
8.9.3 Visual inspection, lubrication of the width adjustment..................................................................352
8.9.4 Solder sample .................................................................................................................................353
8.10 Service work to be performed annually........................................................................................................ 354
8.10.1 The whole machine (mechanics) ....................................................................................................354
8.10.2 Total electrical equipment in the switchgear cabinet ....................................................................355
8.10.3 Disassembling and cleaning the flux material storage tank. ..........................................................356
8.10.4 Turret bar container (option) Visual inspection, cleaning ..............................................................362
8.11 Service work to be performed when required.............................................................................................. 364
8.11.1 Supplementing flux material storage .............................................................................................364
8.11.2 Clean the spray head .....................................................................................................................369
8.11.3 Z-axis lubrication after 400 hours of operation..............................................................................369
8.11.4 Preparing solder nozzles.................................................................................................................370
8.11.5 Cleaning the gassing cap.................................................................................................................372
8.11.6 Gassing ring replacement ...............................................................................................................375
8.11.7 Board fixation: Clean and lubricate slide surfaces..........................................................................378
9 Spare and wear parts......................................................................................................................................381
9.1 Read this first!............................................................................................................................................... 383
9.1.1 Nameplate and machine number...................................................................................................383
9.1.2 Target readers, permitted spare parts ...........................................................................................384
9.2 Machine frames ............................................................................................................................................ 385
9.2.1 Base Module 1850 ..........................................................................................................................385
9.2.2 Base Module 900 ............................................................................................................................388
9.2.3 Additional module 1850 .................................................................................................................390
9.2.4 Additional module 900 ...................................................................................................................392
9.3 Spray fluxer and options ...............................................................................................................................394
9.3.1 Complete spray fluxer.....................................................................................................................394
9.3.2 Fixed spray head holder (single track)............................................................................................397
9.3.3 Fixed spray head support (dual track) ............................................................................................398
9.3.4 Accommodating the adjustable spray head ...................................................................................399
9.3.5 Spray monitoring (optional) ...........................................................................................................400
9.3.6 Flux material stockage....................................................................................................................401
9.3.7 Spray fluxer fiducial recognition.....................................................................................................402
9.3.8 Area-Spray head (Option)...............................................................................................................404
9.4 Positioning systems....................................................................................................................................... 405
9.4.1 Single pot positioning system (single track) ...................................................................................405
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 ix/551
Table of contents
9.4.2 Z-axis single pot ..............................................................................................................................410
9.4.3 Double pot positioning system (dual track)....................................................................................411
9.4.4 Z-axis double pot (dual track) .........................................................................................................416
9.4.5 Z-axis excenter solder pot (fix, single track) ...................................................................................418
9.4.6 Positioning system for double solder pots with eccentric solder pot lids (80mm, fixed, double
stroke, single track) ........................................................................................................................419
9.4.7 Z-axis excenter solder pot (double stroke, single track).................................................................423
9.4.8 Positioning system for double solder pots with eccentric solder pot lids, y-variable ....................425
9.4.9 Z-axis excenter solder pot, y-variable.............................................................................................429
9.5 Transport system .......................................................................................................................................... 432
9.5.1 Fluxer unit conveyor system...........................................................................................................432
9.5.1.1 Fixed rail 1, (single track)..............................................................................................432
9.5.1.2 Flexible rail 1, (single track) ..........................................................................................435
9.5.1.3 Fixed rail 2, (dual track) ................................................................................................441
9.5.1.4 Flexible rail 2, (dual track) ............................................................................................444
9.5.2 Conveyor system preheater module ..............................................................................................447
9.5.2.1 Fixed rail 1, (single track)..............................................................................................447
9.5.2.2 Flexible rail 1, (single track) ..........................................................................................452
9.5.2.3 Fixed rail 2, (dual track) ................................................................................................456
9.5.2.4 Flexible rail 2, (dual track) ............................................................................................459
9.5.2.5 First stopper left, temperature resistant......................................................................461
9.5.2.6 First stopper right, temperature resistant....................................................................462
9.5.2.7 Second stopper left, (segmented preheating)..............................................................463
9.5.2.8 Second stopper right, (segmented preheating)............................................................465
9.5.3 Selective soldering unit conveyor system.......................................................................................467
9.5.3.1 Fixed rail 1, (single track)..............................................................................................467
9.5.3.2 Fixed rail 2, (dual track) ................................................................................................475
9.5.3.3 Flexible rail 1, (single track) ..........................................................................................482
9.5.3.4 Flexible rail 2, (dual track) ............................................................................................491
9.5.3.5 Roller conveyor extension, right...................................................................................498
9.6 Drives ............................................................................................................................................................499
9.6.1 Width adjustment drive..................................................................................................................499
9.6.2 Pin chain (single track)....................................................................................................................500
9.6.3 Fluxer conveyor pin chain drive (dual track)...................................................................................501
9.6.4 Preheating conveyor pin chain drive (dual track)...........................................................................503
9.7 Preheaters..................................................................................................................................................... 504
9.7.1 Dynamic IR emitter 10 x 2.2 kW .....................................................................................................504
9.7.2 Top heating installation set 08/2010 -->.........................................................................................505
9.7.3 Compressed air heating..................................................................................................................506
9.8 Selective soldering modules and options...................................................................................................... 508
9.8.1 Solder pot cover, centric.................................................................................................................508
9.8.2 Solder pot lid, centric (dual track) ..................................................................................................511
9.8.3 Solder pot cover, eccentric, with roller conveyor...........................................................................514
9.8.4 Pump pipe (dual track) ...................................................................................................................516
9.8.5 Solder pot, asymmetrical (single track) ..........................................................................................517
9.8.6 Solder pot, symmetrical, dual track................................................................................................519
9.8.7 Deposit tray ....................................................................................................................................521
9.8.8 Storage tray (dual track) .................................................................................................................522
9.8.9 Gassing cap without heating insert ................................................................................................523
9.8.10 Gassing cap with heating insert......................................................................................................524
9.8.11 Wave height measurement ............................................................................................................525
9.8.12 Wave height measurement, dual ...................................................................................................526
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 x/551
Table of contents
9.8.13 Solder level monitoring ..................................................................................................................527
9.8.14 Selective soldering unit feeding......................................................................................................528
9.8.15 Process observation (dual track) --> 09.2011 .................................................................................529
9.8.16 Process observation (dual track) 10.2011 --> .................................................................................530
9.8.17 Process observation (single track)Single pot / Eccentric nozzle, fixed ...........................................531
9.8.18 Process observation (single track) Eccentric nozzle, double travel ................................................532
9.8.19 Process observation (single track) Eccentric nozzle, y-variable......................................................533
9.8.20 Fiducial recognition and deflection measurement.........................................................................534
10 Appendix ........................................................................................................................................................537
10.1 EC Declaration of Conformity........................................................................................................................ 538
10.2 ESD-Certificate ..............................................................................................................................................539
10.3 ESD Foil.......................................................................................................................................................... 547
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 xi/551