Operating Instructions_VF366_en - 第382页
9|Spare and wear parts 9.6.1 Width adjustment drive .................................................................................................................. 499 9.6.2 Pin chain (single track) ...............…
9|Spare and wear parts
9 Spare and wear parts
9.1 Read this first!............................................................................................................................................... 383
9.1.1 Nameplate and machine number...................................................................................................383
9.1.2 Target readers, permitted spare parts ...........................................................................................384
9.2 Machine frames ............................................................................................................................................ 385
9.2.1 Base Module 1850 ..........................................................................................................................385
9.2.2 Base Module 900 ............................................................................................................................388
9.2.3 Additional module 1850 .................................................................................................................390
9.2.4 Additional module 900 ...................................................................................................................392
9.3 Spray fluxer and options ...............................................................................................................................394
9.3.1 Complete spray fluxer.....................................................................................................................394
9.3.2 Fixed spray head holder (single track)............................................................................................397
9.3.3 Fixed spray head support (dual track) ............................................................................................398
9.3.4 Accommodating the adjustable spray head ...................................................................................399
9.3.5 Spray monitoring (optional) ...........................................................................................................400
9.3.6 Flux material stockage....................................................................................................................401
9.3.7 Spray fluxer fiducial recognition.....................................................................................................402
9.3.8 Area-Spray head (Option)...............................................................................................................404
9.4 Positioning systems....................................................................................................................................... 405
9.4.1 Single pot positioning system (single track) ...................................................................................405
9.4.2 Z-axis single pot ..............................................................................................................................410
9.4.3 Double pot positioning system (dual track)....................................................................................411
9.4.4 Z-axis double pot (dual track) .........................................................................................................416
9.4.5 Z-axis excenter solder pot (fix, single track) ...................................................................................418
9.4.6 Positioning system for double solder pots with eccentric solder pot lids (80mm, fixed, double
stroke, single track) ........................................................................................................................419
9.4.7 Z-axis excenter solder pot (double stroke, single track).................................................................423
9.4.8 Positioning system for double solder pots with eccentric solder pot lids, y-variable ....................425
9.4.9 Z-axis excenter solder pot, y-variable.............................................................................................429
9.5 Transport system .......................................................................................................................................... 432
9.5.1 Fluxer unit conveyor system...........................................................................................................432
9.5.1.1 Fixed rail 1, (single track)..............................................................................................432
9.5.1.2 Flexible rail 1, (single track) ..........................................................................................435
9.5.1.3 Fixed rail 2, (dual track) ................................................................................................441
9.5.1.4 Flexible rail 2, (dual track) ............................................................................................444
9.5.2 Conveyor system preheater module ..............................................................................................447
9.5.2.1 Fixed rail 1, (single track)..............................................................................................447
9.5.2.2 Flexible rail 1, (single track) ..........................................................................................452
9.5.2.3 Fixed rail 2, (dual track) ................................................................................................456
9.5.2.4 Flexible rail 2, (dual track) ............................................................................................459
9.5.2.5 First stopper left, temperature resistant......................................................................461
9.5.2.6 First stopper right, temperature resistant....................................................................462
9.5.2.7 Second stopper left, (segmented preheating)..............................................................463
9.5.2.8 Second stopper right, (segmented preheating)............................................................465
9.5.3 Selective soldering unit conveyor system.......................................................................................467
9.5.3.1 Fixed rail 1, (single track)..............................................................................................467
9.5.3.2 Fixed rail 2, (dual track) ................................................................................................475
9.5.3.3 Flexible rail 1, (single track) ..........................................................................................482
9.5.3.4 Flexible rail 2, (dual track) ............................................................................................491
9.5.3.5 Roller conveyor extension, right...................................................................................498
9.6 Drives ............................................................................................................................................................499
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 381/551
9|Spare and wear parts
9.6.1 Width adjustment drive..................................................................................................................499
9.6.2 Pin chain (single track)....................................................................................................................500
9.6.3 Fluxer conveyor pin chain drive (dual track)...................................................................................501
9.6.4 Preheating conveyor pin chain drive (dual track)...........................................................................503
9.7 Preheaters..................................................................................................................................................... 504
9.7.1 Dynamic IR emitter 10 x 2.2 kW .....................................................................................................504
9.7.2 Top heating installation set 08/2010 -->.........................................................................................505
9.7.3 Compressed air heating..................................................................................................................506
9.8 Selective soldering modules and options...................................................................................................... 508
9.8.1 Solder pot cover, centric.................................................................................................................508
9.8.2 Solder pot lid, centric (dual track) ..................................................................................................511
9.8.3 Solder pot cover, eccentric, with roller conveyor...........................................................................514
9.8.4 Pump pipe (dual track) ...................................................................................................................516
9.8.5 Solder pot, asymmetrical (single track) ..........................................................................................517
9.8.6 Solder pot, symmetrical, dual track................................................................................................519
9.8.7 Deposit tray ....................................................................................................................................521
9.8.8 Storage tray (dual track) .................................................................................................................522
9.8.9 Gassing cap without heating insert ................................................................................................523
9.8.10 Gassing cap with heating insert......................................................................................................524
9.8.11 Wave height measurement ............................................................................................................525
9.8.12 Wave height measurement, dual ...................................................................................................526
9.8.13 Solder level monitoring ..................................................................................................................527
9.8.14 Selective soldering unit feeding......................................................................................................528
9.8.15 Process observation (dual track) --> 09.2011 .................................................................................529
9.8.16 Process observation (dual track) 10.2011 --> .................................................................................530
9.8.17 Process observation (single track)Single pot / Eccentric nozzle, fixed ...........................................531
9.8.18 Process observation (single track) Eccentric nozzle, double travel ................................................532
9.8.19 Process observation (single track) Eccentric nozzle, y-variable......................................................533
9.8.20 Fiducial recognition and deflection measurement.........................................................................534
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 382/551
9|Spare and wear parts
9.1 Read this first!
9.1.1 Nameplate and machine number
Maschinen-Nr./machine no.: S022A-15G0016
Max. Vorsicherung/max. fuse rating: 3 x 35 A
träge/slow
Netzanschluss/power supply: 3 /phase/N/PE
Anschlussdrähte/wire: 5
Schaltschrank IP-Klasse/IP rating control cabinet 21
Absaugmenge/exhaust: 200 m
3
/h
Gewicht/weight 900 kg
Druckluftanschluss/compressed air: opt. min. 6 bar, max. 8 bar
Stickstoffanschluss/nitrogen supply: opt. min. 6 bar, max. 10 bar
ERSA GmbH 97877 WERTHEIM, G
ERMANY
Typ/type: Smartflow 2020
Lötanlage/soldering system
Baujahr/year of manufacture: 07.2015
P
N
: 22 kW U
N
: 230/400 VAC
I
N
: 33,5 kW f
N
: 50 / 60 Hz
Fig.139: Example for the rating
plate of a machine. The details are
not identical with the rating plate
on the machine!
NOTE
Important note
Always state the machine number when ordering spare parts. You will find this num-
ber on the rating plate (see illustration). The rating plate contains further important
information about the machine such as machine type, manufacturing date, electrical
load ratings, notes on compressed air and, if applicable, nitrogen connection, con-
formity symbol and the address of the machine manufacturer.
Spare or wearing part?
The spare and wear parts are listed in table form. The last two columns mark the
parts either as
– wearing part (A) or as
– spare part (B).
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 383/551