Operating Instructions_VF366_en - 第8页
Table of contents 7 Treatment of messages and malfunctions ....................................................................................................... 273 7.1 Displaying messages and errors .................…
Table of contents
6.9.6 Infeed unit settings.........................................................................................................................173
6.9.7 Fluxer unit settings .........................................................................................................................174
6.9.8 Preheater module settings .............................................................................................................177
6.9.9 Soldering unit settings ....................................................................................................................181
6.9.10 Working with deflection measurement..........................................................................................184
6.9.11 Working with data sets...................................................................................................................185
6.9.11.1 Fluxer unit data sets .....................................................................................................187
6.9.11.2 Soldering module data set (single pot).........................................................................193
6.9.11.3 Soldering module data set (double pot).......................................................................196
6.9.11.4 Importing from CAD data .............................................................................................198
6.9.12 Working with multiple panels.........................................................................................................199
6.9.13 Filing previous versions of soldering programs ..............................................................................201
6.9.14 Saving soldering programs..............................................................................................................203
6.10 Working with code tables .............................................................................................................................204
6.10.1 What are [Code tables]?.................................................................................................................204
6.10.2 Creating a new code table ..............................................................................................................207
6.10.3 Adding a data set and assigning a soldering program ....................................................................208
6.10.4 How does ErsaSoft analyse the read code? ...................................................................................211
6.10.5 Changing an assignment.................................................................................................................212
6.10.6 Deleting, rename and copy a code table ........................................................................................212
6.10.7 Enabling a code table......................................................................................................................213
6.10.8 Code read error ..............................................................................................................................213
6.11 Selecting and starting a soldering program ..................................................................................................214
6.12 Machine operating modes ............................................................................................................................ 217
6.12.1 Changing the operating mode ........................................................................................................219
6.13 Soldering report and operating data............................................................................................................. 220
6.13.1 Machine operating data .................................................................................................................221
6.13.2 The soldering report .......................................................................................................................224
6.13.3 Recording a soldering report ..........................................................................................................226
6.13.4 Importing and displaying a soldering report ..................................................................................226
6.13.5 Settings for file naming, directories, file size..................................................................................227
6.14 Operation of the modules; input of set values .............................................................................................228
6.14.1 Infeed and infeed unit ....................................................................................................................230
6.14.2 Flux module ....................................................................................................................................231
6.14.3 Pre-heating .....................................................................................................................................232
6.14.4 Selective soldering module.............................................................................................................233
6.14.5 In and out module ..........................................................................................................................234
6.14.6 Entering set values..........................................................................................................................235
6.14.7 The input dialog [width adjustment] ..............................................................................................236
6.14.8 The settings dialog [Width adjustment] .........................................................................................239
6.14.9 Operation of the modules, module maintenance ..........................................................................241
6.14.10 Tutorial: Module maintenance .......................................................................................................242
6.15 The solder nozzle data table ......................................................................................................................... 246
6.15.1 The behaviour of the solder wave with different solder nozzles ...................................................246
6.15.2 The [Solder nozzle data table] settings dialog ................................................................................250
6.15.3 Prerequisites for installing a nozzle ................................................................................................253
6.15.4 Tutorial: Installing a new solder nozzle ..........................................................................................254
6.15.4.1 Entering a new nozzle into the nozzle table.................................................................254
6.15.4.2 Determining the [Warm offset] for a wave power of 1% .............................................258
6.15.4.3 Determining [Warm offset] for a 75% wave power and adjusting the gradient ..........260
6.16 Flux unit Flux application module: flux control (option) ...............................................................................262
6.17 Solder feed with turret bar container (option) ............................................................................................. 267
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 vii/551
Table of contents
7 Treatment of messages and malfunctions.......................................................................................................273
7.1 Displaying messages and errors.................................................................................................................... 274
7.2 The [Messages] editing dialog.......................................................................................................................275
7.3 Message types............................................................................................................................................... 276
7.4 Message description ..................................................................................................................................... 277
7.5 The bottom toolbar....................................................................................................................................... 278
7.6 The [Messages administration] dialog ..........................................................................................................279
8 Service and maintenance................................................................................................................................281
8.1 Service table.................................................................................................................................................. 283
8.2 Read this first!............................................................................................................................................... 286
8.2.1 Nationally valid safety and accident prevention regulations .........................................................286
8.2.2 Safe system operation ....................................................................................................................286
8.2.3 For your safety................................................................................................................................286
8.2.4 Service work on the spray fluxer ....................................................................................................286
8.2.5 Maintenance work at the soldering pot .........................................................................................287
8.2.6 Before service and maintenance work ...........................................................................................288
8.2.7 Service work on preheaters............................................................................................................290
8.2.8 Service in multi-shift operation ......................................................................................................290
8.2.9 Open and secure the hood via the PC ............................................................................................291
8.2.10 Handling of gas pressure springs ....................................................................................................292
8.3 Lubricants, auxiliary agents, tools................................................................................................................. 293
8.3.1 Lubricants used...............................................................................................................................293
8.3.2 Use of high-temperature grease in the hot area............................................................................294
8.3.3 Cleaning agents used......................................................................................................................294
8.3.4 Tools and auxiliary materials ..........................................................................................................295
8.4 Maintenance work to be performed before each shift ................................................................................ 297
8.4.1 Conveyor profiles and chains: visual inspection.............................................................................297
8.4.2 Solder nozzles: Visual inspection (selective soldering module) .....................................................298
8.4.3 Selective soldering module: Clean the solder pot ..........................................................................299
8.5 Maintenance work to be performed daily .................................................................................................... 307
8.5.1 Sensors: visual inspection...............................................................................................................307
8.5.2 Spray fluxer cleaning.......................................................................................................................308
8.5.3 Dynamic IR emitters with glass plate: Visual inspection and cleaning ...........................................310
8.5.4 Compressed air heating: Visual inspection.....................................................................................312
8.5.5 Solder feeding: visual inspection ....................................................................................................314
8.6 Maintenance work to be performed weekly ................................................................................................315
8.6.1 Checking the EMERGENCY STOP function ......................................................................................315
8.6.2 Suction in the process room visual inspection ...............................................................................316
8.6.3 Suction in the flux material storage space visual inspection ..........................................................317
8.6.4 Checking the function of the differential pressure switch (suction) ..............................................317
8.6.5 Check the pneumatic system..........................................................................................................319
8.6.6 Check the nitrogen input pressure .................................................................................................321
8.6.7 Check the nitrogen flow rate to the solder nozzle .........................................................................323
8.6.8 Solder level monitoring Checking input pressure...........................................................................324
8.6.9 Checking the nitrogen flow to the solder level monitoring............................................................326
8.6.10 Solder level monitoring: Check for proper operation.....................................................................327
8.6.11 Conveyor system: visual inspection................................................................................................328
8.6.12 Flux reserve: Visual inspection, cleaning ........................................................................................329
8.6.13 Spray fluxer: Cleaning the whole fluxer area..................................................................................330
8.6.14 Cleaning the selective soldering module .......................................................................................332
8.6.15 Visual inspection of the axis system (mechanics)...........................................................................333
8.7 Maintenance work to be performed monthly ..............................................................................................335
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Table of contents
8.7.1 Cleaning the machine outside ........................................................................................................336
8.7.2 Switch cabinets and PC Visual inspection.......................................................................................337
8.7.3 Visual inspection of the differential pressure switches..................................................................338
8.7.4 Checking the pneumatic system (in general)..................................................................................339
8.7.5 Checking the nitrogen system (in general) .....................................................................................340
8.7.6 Selective soldering module: Visual inspection................................................................................341
8.7.7 Visual inspection of the axis system (electrics) ..............................................................................342
8.7.8 Visual inspection of the axis system (sensors)................................................................................344
8.7.9 Check the entire conveyor system .................................................................................................345
8.8 Maintenance work to be performed quarterly.............................................................................................346
8.8.1 Lubrication of the conveyor system, visual inspection of the round belts.....................................346
8.8.2 Backing up all data on the machine................................................................................................347
8.8.3 Spray fluxer: Visual inspection of the flux material filter ...............................................................348
8.8.4 Lubricating the Z-axis of the selective soldering module ...............................................................349
8.9 Service work to be performed semi-annually...............................................................................................351
8.9.1 Whole machine (calibration) ..........................................................................................................351
8.9.2 The whole machine (electrics)........................................................................................................351
8.9.3 Visual inspection, lubrication of the width adjustment..................................................................352
8.9.4 Solder sample .................................................................................................................................353
8.10 Service work to be performed annually........................................................................................................ 354
8.10.1 The whole machine (mechanics) ....................................................................................................354
8.10.2 Total electrical equipment in the switchgear cabinet ....................................................................355
8.10.3 Disassembling and cleaning the flux material storage tank. ..........................................................356
8.10.4 Turret bar container (option) Visual inspection, cleaning ..............................................................362
8.11 Service work to be performed when required.............................................................................................. 364
8.11.1 Supplementing flux material storage .............................................................................................364
8.11.2 Clean the spray head .....................................................................................................................369
8.11.3 Z-axis lubrication after 400 hours of operation..............................................................................369
8.11.4 Preparing solder nozzles.................................................................................................................370
8.11.5 Cleaning the gassing cap.................................................................................................................372
8.11.6 Gassing ring replacement ...............................................................................................................375
8.11.7 Board fixation: Clean and lubricate slide surfaces..........................................................................378
9 Spare and wear parts......................................................................................................................................381
9.1 Read this first!............................................................................................................................................... 383
9.1.1 Nameplate and machine number...................................................................................................383
9.1.2 Target readers, permitted spare parts ...........................................................................................384
9.2 Machine frames ............................................................................................................................................ 385
9.2.1 Base Module 1850 ..........................................................................................................................385
9.2.2 Base Module 900 ............................................................................................................................388
9.2.3 Additional module 1850 .................................................................................................................390
9.2.4 Additional module 900 ...................................................................................................................392
9.3 Spray fluxer and options ...............................................................................................................................394
9.3.1 Complete spray fluxer.....................................................................................................................394
9.3.2 Fixed spray head holder (single track)............................................................................................397
9.3.3 Fixed spray head support (dual track) ............................................................................................398
9.3.4 Accommodating the adjustable spray head ...................................................................................399
9.3.5 Spray monitoring (optional) ...........................................................................................................400
9.3.6 Flux material stockage....................................................................................................................401
9.3.7 Spray fluxer fiducial recognition.....................................................................................................402
9.3.8 Area-Spray head (Option)...............................................................................................................404
9.4 Positioning systems....................................................................................................................................... 405
9.4.1 Single pot positioning system (single track) ...................................................................................405
Ersa GmbH Operating Instructions_VF366_en|Rev. 14|30/11/2017 ix/551