00198608-02_SM_CP20P2_Kunde_EN - 第3页

3 Service Manual SIPLACE SpeedStar (C&P20 P2) 01/2019 Contents Contents 1 Introduction .. 5 1.1 Safety instructions .. 5 1.1.1 Conventions for the use of safety instructions and symbols .. 5 1.1.2 Safety instru…

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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 Munich
Germany
Item no.: 00198608-02
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual SIPLACE SpeedStar (C&P20 P2) 01/2019
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions on hazardous materials.. 6
1.1.3 Safety instructions for the component sensor.. 6
1.2 Other instructions.. 6
1.2.1 Environmentally-friendly disposal of materials and components.. 6
1.2.2 Use of original accessories and spare parts.. 6
1.2.3 Information about this service manual.. 6
1.2.4 ESD guidelines.. 7
1.2.4.1 What does ESD mean?.. 7
1.2.4.2 Important measures to protect against static charging.. 7
1.2.4.3 Handling ESD modules.. 7
1.2.4.4 Measurements and modifications to ESD modules.. 7
1.2.4.5 Dispatching ESD modules.. 8
1.2.5 Validity of Document.. 8
1.2.6 Release History.. 8
1.2.7 ASM on the World Wide Web (WWW).. 8
1.3 Staff qualifications and training.. 9
1.4 Abbreviations.. 9
2 Overview of the Modules.. 11
2.1 Overview of C&P20 P2 parts.. 11
2.2 Overview of torques and tools required.. 12
3 Component camera, Z axis and component sensor.. 13
3.1 Replacing the Component Camera.. 13
3.1.1 Board: Vision LED controller VLC48.. 16
3.2 Replacing the component camera cable.. 18
3.3 Replacing the Z axis cover.. 19
3.4 Replacing the round magnets.. 22
3.5 Replacing the flexible mounting plate.. 24
3.6 Replacing the cover flex.. 27
3.7 Replacing the component sensor.. 30
4 DP drives.. 33
4.1 Replacing the clamping plate at the DP drive.. 33
4.2 Replacing the DP drive and hose.. 34
5 Pressure control valve (PRV).. 39
5.1 Replacing the support plate on the PRV.. 39
5.2 Replacing the pressure control valve (PRV).. 41
5.3 Replacing the exhaust air hose.. 43
4 Service Manual SIPLACE SpeedStar (C&P20 P2) 01/2019
Contents
6 Aperture ring, holding circuit and silencer.. 45
6.1 Replacing the aperture ring/holding circuit/sealing disc.. 45
6.2 Replacing the silencer (venturi mode only).. 50
6.3 Replacing the holding circuit hose.. 51
6.4 Replacing the placement circuit hose.. 53
7 Screwed joint.. 55
7.1 Replacing the cover cap and grommet.. 55
7.2 Replacing the screwed joint.. 57
8 Return unit.. 61
8.1 Replacing the return unit, cylinder, holder and driver lever.. 61
9 Boards.. 67
9.1 Replacing the intermediate distributor board (ID).. 67
9.2 Intermediate distributor board for SIPLACE C&P20P2.. 70
9.3 Replacing the holding circuit board.. 71
10 Miscellaneous (fan, retaining elements).. 75
10.1 Replacing the fan.. 75
10.2 Replacing the retaining element mount and mount.. 78
11 Software functions.. 81
11.1 Calibration.. 81
11.1.1 Calibration procedure.. 81
11.1.2 Calibrating the heads and cameras (SW7x).. 82
11.2 Zero point correction for the star and Z axis.. 85
11.2.1 Transferring the head specific data (from SW701).. 85
11.3 Optical Nozzle Query (Nozzle Scanning).. 86
11.4 Calibrating the digital PRV.. 86
11.5 Zero Point Calibration of Pressure Control Valve.. 86