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8 444C-E-MMA00-A02-06 Chapter 3 SOLUTIONS FOR ERROR 3-1 Error Messages (Error List) ........................................................................ 3-2 3-1-1 Use of Error Message List ...........................…
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444C-E-MMA00-A02-10
1-7-5 Tape Feeder Base : Replacing the Air Cylinder ................................................1-85
1-7-6 Color Touch Panel : Replacing the Back Light ..................................................1-85
1-8 Check Every 12000 Hours (Once Two Years).......................................... 1-86
1-8-1 Transfer Head : Replacing the valve (For the Vacuum Change) ......................1-86
1-8-2
XY Unit : Replacing (Replacing Kit) the Valve (For Selecting the Nozzle, For the Cylinder) .
1-88
1-8-3 Tape Feeder Base : Replacing the Valve (For Cylinder of the Tape Feeder)....1-92
1-9 Check Every 18000 Hours (Once Three Years) ....................................... 1-93
1-9-1 Transfer Head : Replacing the Shaft.................................................................1-93
1-9-2 Transfer Head : Nozzle Holder • Clamp Arm • Spring for Clamp Claw Holder •
Spring for Nozzle Cushion ................................................................................1-93
1-9-3 XY Unit : Cable Bear .........................................................................................1-93
1-10 Replacing Consumable Parts................................................................... 1-94
1-10-1 Replacing Color Touch Panel Back Light ..........................................................1-94
Chapter
2 MACHINE PARAMETER
2-1 Machine Parameter .................................................................................... 2-2
2-1-1 Origin offset.........................................................................................................2-3
2-1-2 Judgment Value ..................................................................................................2-4
2-1-3 Nozzle Mount Pickup Position ............................................................................2-5
2-1-4 Nozzle Height......................................................................................................2-5
2-1-5 Optional Setting...................................................................................................2-6
2-1-6 Moving Parameter Setting...................................................................................2-7
2-1-7 Nozzle Changer ..................................................................................................2-7
2-1-8 Heat Calibration Mark .........................................................................................2-8
2-1-9 Mount Position ....................................................................................................2-8
2-1-10 Board Positioning ................................................................................................2-9
2-1-11 XY Plane Calibration ...........................................................................................2-9
2-1-12 Network.............................................................................................................2-10
2-1-13 Camera .............................................................................................................2-11
2-1-14 Light Quantity....................................................................................................2-11
2-1-15 Pick-up Position ................................................................................................2-12
2-1-16 Status Indicator .................................................................................................2-12
2-2 Procedures of Machine Parameter Teaching............................................ 2-13
2-2-1 Origin Pickup Mounting Height..........................................................................2-15
2-2-2 Board Recognition Camera XY-axis Origin Offset ...........................................2-22
2-2-3 Chip Recognition Camera θ-axis Origin Offset .................................................2-24
2-2-4 XY Plane Calibration .........................................................................................2-28
2-2-5 Pick-up Position ................................................................................................2-30
2-2-6 Mount Position ..................................................................................................2-34
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444C-E-MMA00-A02-06
Chapter
3 SOLUTIONS FOR ERROR
3-1 Error Messages (Error List) ........................................................................ 3-2
3-1-1 Use of Error Message List...................................................................................3-2
3-1-2 Errors during PT Network....................................................................................3-2
3-1-3 Errors during Self-diagnosis................................................................................3-3
3-1-4 Single Stop Error.................................................................................................3-4
3-1-5 Emergency Stop Error ........................................................................................3-4
3-2 Check and Solutions .................................................................................. 3-7
3-2-1 Air Pressure Drop................................................................................................3-7
3-2-2 Vacuum Pump Thermal Error
Power Box Over Heat .........................................................................................3-8
3-2-3 CPU Box Over Heat............................................................................................3-9
3-2-4 PCB Recognition Error......................................................................................3-10
3-2-5 SSR Ready Error ..............................................................................................3-11
3-2-6 DC down ...........................................................................................................3-12
3-2-7 Self-Diagnosis Error ..........................................................................................3-16
3-2-8 Nozzle Setting Error..........................................................................................3-18
3-2-9 Returning from Power Interruptions Occurred during Operation ......................3-24
3-3 Load Arrangement.................................................................................... 3-25
3-3-1 Load Arrangement of CM202............................................................................3-25
3-3-2 Load Arrangement of CM201............................................................................3-27
3-3-3 Load Arrangement of CM202-DS......................................................................3-29
3-3-4 Load Arrangement of CM201-DS......................................................................3-32
3-4 Load List................................................................................................... 3-36
3-4-1 Load List of CM202...........................................................................................3-36
3-4-2 Load List of CM201...........................................................................................3-38
3-4-3 Load List of CM202-DS.....................................................................................3-40
3-4-4 Load List of CM201-DS.....................................................................................3-40
3-5 The Input and Output Check of the Machine............................................ 3-56
3-5-1 The Input Check after Error...............................................................................3-56
3-5-2 The Output Check after Error............................................................................3-57
INDEX
ROUTINE CHECK LIST
MATERIAL SAFETY DATA SHEET
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444C-E-MMA00-A02-01
Appendix
A
I/O MAP
Appendix
B
LOAD WIRING DIAGRAM
B-1 LOAD WIRING DIAGRAM (BLOCK DIAGRAM)
B-2 LOAD WIRING DIAGRAM (LOAD WIRING DIAGRAM)
B-3 LOAD WIRING DIAGRAM (ONLY FOR DU SPECIFICATIONS)
Appendix
C
CONTROL BOX
C-1 CPU BOX
C-2 CPU BOX (ONLY FOR DU SPECIFICATIONS)
C-3 POWER BOX
Appendix
D
SET UP DIAGRAM
Appendix
E
WHOLE CONNECTION DIAGRAM
(ONLY FOR EUROPEAN SPECIFICATIONS)
Appendix
F
AIR CIRCUIT DIAGRAM