444CEMM1 - 第9页

7 444C-E-MMA00-A02-10 1-7-5 T ape Feeder Base : Replacing the Air Cylinder ................................................ 1-85 1-7-6 Color T ouch Panel : Replacing the Back Light .......................................…

444C-E-MMA00-A02-09

SAFETY PRECAUTIONS.................................................................. 1

Chapter

1 REGULAR MAINTENANCE

1-1 Outline of Maintenance .............................................................................. 1-2

1-1-1 Checking the Operating Period, Contents and History Information ....................1-2

1-1-2 Maintenance Motions ..........................................................................................1-5

1-1-3 Regular Check Items for Period ..........................................................................1-6

1-1-4 Regular Check Items for Each Unit .....................................................................1-8

1-1-5 Machine Information..........................................................................................1-12

1-1-6 Component Unit Update (Update of Each Board System)................................1-13

1-1-7 Action Check .....................................................................................................1-14

1-2 Lubricating................................................................................................ 1-15

1-2-1 Loading and Using the Grease Gun .................................................................1-16

1-2-2 Greasing Point ..................................................................................................1-18

1-2-3

Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications) ...

1-19

1-3 Check Every 24 Hours (Routine).............................................................. 1-20

1-3-1 Checking the MR Unit (before Operation) .........................................................1-20

1-3-2 Cleaning the Cover Glass for the Line Camera (before Operation) ..................1-21

1-3-3 Cleaning the Tape Feeder Setting Face (before Operation)..............................1-21

1-3-4 Cleaning the NG Chip Discharge Box (after Operation) ...................................1-22

1-3-5 Cleaning the Used Tape Box (after Operation) .................................................1-22

1-4 Check Every 140 Hours (Once a Week) .................................................. 1-24

1-4-1 Cleaning the Color Touch Panel........................................................................1-24

1-4-2 Cleaning and Lubricating the Tape Feeder Table..............................................1-25

1-4-3 Cleaning and Lubricating the Nozzle ................................................................1-28

1-4-4 Cleaning the Support Pin Batch Exchange Table .............................................1-42

1-4-5 Checking and Lubricating the Board Conveyor ................................................1-44

1-4-6 Lubricating the X-Y Unit and Z Unit...................................................................1-50

1-4-7 Cleaning the Line Camera Lens .......................................................................1-59

1-4-8 Cleaning the Forced-Chip-Ejecting Unit ............................................................1-60

1-5 Check Every 560 Hours (Once a Month) ................................................. 1-61

1-5-1 Cleaning the Lubricating the Transfer Head .....................................................1-61

1-5-2 Cleaning and Lubricating the Cutting Unit ........................................................1-68

1-5-3 How to Check the Setting of the Blow Pressure ...............................................1-72

1-6 Check Every 3000 Hours (Once Six Months)........................................... 1-74

1-6-1 Exchanging the Board Transfer Belt and Roller................................................1-74

1-7 Check Every 6000 Hours (Once a Year) .................................................. 1-76

1-7-1 Exchanging the Cutter Blade ............................................................................1-76

1-7-2 Replacing the Vacuum Pump............................................................................1-82

1-7-3 Replacing the Indicator .....................................................................................1-84

1-7-4 Transfer Head : Replacing the Air Cylinder (Replacing Kit) ..............................1-85

444C-E-MMA00-A02-10

1-7-5 Tape Feeder Base : Replacing the Air Cylinder ................................................1-85

1-7-6 Color Touch Panel : Replacing the Back Light ..................................................1-85

1-8 Check Every 12000 Hours (Once Two Years).......................................... 1-86

1-8-1 Transfer Head : Replacing the valve (For the Vacuum Change) ......................1-86

1-8-2

XY Unit : Replacing (Replacing Kit) the Valve (For Selecting the Nozzle, For the Cylinder) .

1-88

1-8-3 Tape Feeder Base : Replacing the Valve (For Cylinder of the Tape Feeder)....1-92

1-9 Check Every 18000 Hours (Once Three Years) ....................................... 1-93

1-9-1 Transfer Head : Replacing the Shaft.................................................................1-93

1-9-2 Transfer Head : Nozzle Holder • Clamp Arm • Spring for Clamp Claw Holder •

Spring for Nozzle Cushion ................................................................................1-93

1-9-3 XY Unit : Cable Bear .........................................................................................1-93

1-10 Replacing Consumable Parts................................................................... 1-94

1-10-1 Replacing Color Touch Panel Back Light ..........................................................1-94

Chapter

2 MACHINE PARAMETER

2-1 Machine Parameter .................................................................................... 2-2

2-1-1 Origin offset.........................................................................................................2-3

2-1-2 Judgment Value ..................................................................................................2-4

2-1-3 Nozzle Mount Pickup Position ............................................................................2-5

2-1-4 Nozzle Height......................................................................................................2-5

2-1-5 Optional Setting...................................................................................................2-6

2-1-6 Moving Parameter Setting...................................................................................2-7

2-1-7 Nozzle Changer ..................................................................................................2-7

2-1-8 Heat Calibration Mark .........................................................................................2-8

2-1-9 Mount Position ....................................................................................................2-8

2-1-10 Board Positioning ................................................................................................2-9

2-1-11 XY Plane Calibration ...........................................................................................2-9

2-1-12 Network.............................................................................................................2-10

2-1-13 Camera .............................................................................................................2-11

2-1-14 Light Quantity....................................................................................................2-11

2-1-15 Pick-up Position ................................................................................................2-12

2-1-16 Status Indicator .................................................................................................2-12

2-2 Procedures of Machine Parameter Teaching............................................ 2-13

2-2-1 Origin Pickup Mounting Height..........................................................................2-15

2-2-2 Board Recognition Camera XY-axis Origin Offset ...........................................2-22

2-2-3 Chip Recognition Camera θ-axis Origin Offset .................................................2-24

2-2-4 XY Plane Calibration .........................................................................................2-28

2-2-5 Pick-up Position ................................................................................................2-30

2-2-6 Mount Position ..................................................................................................2-34

444C-E-MMA00-A02-06

Chapter

3 SOLUTIONS FOR ERROR

3-1 Error Messages (Error List) ........................................................................ 3-2

3-1-1 Use of Error Message List...................................................................................3-2

3-1-2 Errors during PT Network....................................................................................3-2

3-1-3 Errors during Self-diagnosis................................................................................3-3

3-1-4 Single Stop Error.................................................................................................3-4

3-1-5 Emergency Stop Error ........................................................................................3-4

3-2 Check and Solutions .................................................................................. 3-7

3-2-1 Air Pressure Drop................................................................................................3-7

3-2-2 Vacuum Pump Thermal Error

Power Box Over Heat .........................................................................................3-8

3-2-3 CPU Box Over Heat............................................................................................3-9

3-2-4 PCB Recognition Error......................................................................................3-10

3-2-5 SSR Ready Error ..............................................................................................3-11

3-2-6 DC down ...........................................................................................................3-12

3-2-7 Self-Diagnosis Error ..........................................................................................3-16

3-2-8 Nozzle Setting Error..........................................................................................3-18

3-2-9 Returning from Power Interruptions Occurred during Operation ......................3-24

3-3 Load Arrangement.................................................................................... 3-25

3-3-1 Load Arrangement of CM202............................................................................3-25

3-3-2 Load Arrangement of CM201............................................................................3-27

3-3-3 Load Arrangement of CM202-DS......................................................................3-29

3-3-4 Load Arrangement of CM201-DS......................................................................3-32

3-4 Load List................................................................................................... 3-36

3-4-1 Load List of CM202...........................................................................................3-36

3-4-2 Load List of CM201...........................................................................................3-38

3-4-3 Load List of CM202-DS.....................................................................................3-40

3-4-4 Load List of CM201-DS.....................................................................................3-40

3-5 The Input and Output Check of the Machine............................................ 3-56

3-5-1 The Input Check after Error...............................................................................3-56

3-5-2 The Output Check after Error............................................................................3-57

INDEX

ROUTINE CHECK LIST

MATERIAL SAFETY DATA SHEET