00197295-01_UM_D4i_SR605_EN - 第14页

1 Introduction User manual SIPLACE D4i 1.1 Machine description From software version SR.605.03 SP2 10/2012 EN edition 14 1.1 Machine description 1.1.1 SIPLACE D4i placement machine The high-speed placement mach ine SIPLA…

User manual SIPLACE D4i 1 Introduction

From software version SR.605.03 SP2 10/2012 EN edition

1 Introduction

These operating instructions provide a manual or reference work for operating and setting up the

SIPLACE

D4i placement machine. This document is the original user manual.

The header of each chapter contains the release and software version, to which this manual ap-

plies.

Fig. 1.0 - 1 SIPLACE D4i placement machine

1 Introduction User manual SIPLACE D4i

1.1 Machine description From software version SR.605.03 SP2 10/2012 EN edition

1.1 Machine description

1.1.1 SIPLACE D4i placement machine

The high-speed placement machine SIPLACE D4i connects high placement rate with accuracy

and flexibility. The Collect&Place method is used as a placement procedure.

The SIPLACE D4i placement machine is equipped with four gantries which can be positioned

quickly and accurately in the X and Y directions.

There is a 12-nozzle Collect&Place head on each gantry. The gantries are combined in pairs to

form a common placement area.

Placement area 1: Gantries 1 and 4

Placement area 2: Gantries 2 and 3 1

The SIPLACE D4i placement machine is prepared to place 01005 components. For placement of

01005 components you simply need the optional 01005 package for the 12-nozzle Collect&Place

head. The component range ranges from 01005 components up to a size of 18.7 x 18.7 mm².

Digital vision modules perform the optical centering of the components. To do this there are digital

cameras available each with a different resolution.

A five-piece PCB conveyor, consisting of input belt, processing belt 1, intermediate belt, process-

ing belt 2 and output belt, carries the PCB into the processing position. As a further variant, it is

also possible to choose between the single conveyor or flexible dual conveyor with fixed side on

right or left. The PCBs are optically centered with the digital PCB camera.

1.1.2 The SIPLACE principle

The moving head picks up the components from their stationary feeder, and places them on the

PCB, which is also stationary. This proven SIPLACE principle has many advantages:

– Short down times for refilling or splicing

– Even the smallest components (e.g. 01005) are picked up reliably

– The components cannot slip on the PCB

– Minimal traversing paths

High flexibility, cost-effectiveness and set-up reliability combine to ensure that the SIPLACE D4i

placement system provides high productivity. Minimum down times increase utilization and thus

help to increase productivity.

User manual SIPLACE D4i 1 Introduction

From software version SR.605.03 SP2 10/2012 EN edition 1.1 Machine description

Fig. 1.1 - 1 The SIPLACE principle

1.1.3 New options and performance features

The following options are available to extend the machines' functionality:

– 01005 package

The SIPLACE D4i placement machines are prepared to place 01005 components. For place-

ment simply retrofitting of the 12-nozzle Collect&Place head with the 01005 package is nec-

essary. For the upgrade to the 01005 package a new CO camera is no longer needed, if the

0201 package is installed. 1

– 0201 package

We can supply the 0201 package for processing 0201 components with the 12-nozzle

Collect&Place head. The 0201 package can be chosen as standard on the placement ma-

chines. 1

– Component trolley

The design of the component trolley has been revised. Fixed handles replace the folding han-

dles. This saves time when changing the component trolley. The new component trolley is