00197295-01_UM_D4i_SR605_EN - 第2页

All names identif ied by ® are register ed trademarks of the ASM Assembly Systems GmbH & Co. KG. The remaining t rademarks in this pub lication may be trademarks whose use by third parties for their own purposes coul…

SIPLACE D4i

10/2012 EN edition

User manual (from SR.605.03 SP2)

All names identified by ® are registered trademarks of the ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be

precluded entirely, we cannot guarantee full consistency.

However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

ASM Assembly Systems GmbH&Co. KG

Rupert-Mayer-Strasse 44

81379 Munich

Germany

www.siplace.com

Item no.: 00197295-01

Printed by ASM Assembly Systems

User manual SIPLACE D4i Contents

10/2012 EN edition

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.1 Machine description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.1.1 SIPLACE D4i placement machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.1.2 The SIPLACE principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.1.3 New options and performance features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.1.4 Serial number of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.1.5 EU Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.1.6 Use as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.1.7 Failure to use the product as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.1.8 Noise emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.1.9 Important notes on environmentally-friendly disposal of materials

and components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.1.10 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.1.11 Note on the original SIPLACE accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.2 Line concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.2.1 Description of the recommended line concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.2.2 SIPLACE line and software solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.2.2.1 Product definition, optimization and line control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.2.2.2 Production monitoring & process control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.2.2.3 Setup verification & traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.2.2.4 The benefits of the SIPLACE software suite at a glance:. . . . . . . . . . . . . . . . . . . . . 21

1.3 Qualification and training of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.4 Operator levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.5 Important notes on the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.5.1 Contents and filing of the user manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.5.2 Danger notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.5.3 Liability of the manufacturer/supplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.5.4 Revision index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.5.5 Further information and contents of the documentation package . . . . . . . . . . . . . . 25

1.5.5.1 How to get information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.5.5.2 SIPLACE on the World Wide Web (WWW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.5.5.3 Documentation packages, 10/2012 edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.5.6 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.1.1 Conventions for the use of hazard symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.1.2 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.1.3 Important notes on operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30