OM-1352-003_w.pdf - 第21页

Contents Cont-2 Page Tg1357-ID-SO 6. Data ................................................................................................ 6-1 6.1 Pattern Program .........................................................…

Contents

Cont-1

Page

Tg1357-ID-SO

Before Use ............................................................................................. 1

About the Instruction Manual ................................................................. 2

Caution and Warning ............................................................................. 3

Limited Warranty .............................................................................. 3

About Speciﬁcation Change ............................................................. 4

About Disposal of Machine .............................................................. 4

Safety Precautions

1. About Safety Precaution Labels ..................................................... Safe - 1

2. Common Precautionary Items ....................................................... Safe - 3

3. Alert Indications in Instruction Manual ........................................... Safe - 7

4. Alert Labels .................................................................................... Safe - 8

5. Precautionary Items for Correct Operations ................................... Safe -11

Contents .............................................................................................. Cont - 1

1. Scope ............................................................................................. 1-

1.1 About the Flux Dispensing Unit .............................................. 1-1

1.2 Speciﬁcations of Flux Dispensing Unit .................................... 1-1

1.3 Names and Functions of Each Section ................................... 1-4

1.4 Structure and Names .............................................................. 1-6

1.5 Outline of Actions .................................................................... 1-7

2. Placement Action Mode ................................................................. 2-1

2.1 Normal Operation (Dip Transfer 1) ......................................... 2-1

2.2 Bump Ball Missing Conﬁrmation after

Flux Dispensing (Dip Transfer 2) ......................... 2-2

2.3 Recognition of Bottom Component

Land before Placement (Dip Transfer 3) ............. 2-4

3. Handling of Flux Dispensing Unit ................................................... 3-1

3.1 Installation Procedure for Flux Dispensing Unit ...................... 3-2

3.2 Uninstallation Procedure for Flux Dispensing Unit ................. 3-3

3.3 Procedure for Syringe Replacement ....................................... 3-4

4. Flux Dispensing Unit Setup Procedure .......................................... 4-1

5. Operation ....................................................................................... 5-1

5.1 "Operation" Menu ................................................................... 5-1

5.1.1 Selection of Operation Mode ......................................... 5-1

5.1.2 Selection of Test Mode .................................................. 5-3

5.2 Component Recognition Test .................................................. 5-4

0703-003

Contents

Cont-2

Page

Tg1357-ID-SO

6. Data ................................................................................................ 6-1

6.1 Pattern Program ..................................................................... 6-1

6.1.1 Placement Feeder Location Data .................................. 6-1

6.1.2 Setup for the Component Library

"Control Data" for Top Components .................... 6-6

6.2 Component Library ................................................................. 6-8

7. Offsets ............................................................................................ 7-1

8. Maintenance ................................................................................... 8-1

8.1 Precautionary Items before Maintenance ............................... 8-1

8.2 Preparation for Maintenance .................................................. 8-1

8.3 Maintenance Method .............................................................. 8-2

8.3.1 Understanding of

Maintenance Items on Each Section ................... 8-2

8.3.2 Daily Maintenance ......................................................... 8-3

8.4 List of Servicing Parts ............................................................. 8-5

9. Troubleshooting .............................................................................. 9-1

9.1 Starting Guidance ................................................................... 9-1

9.2 Error IDs and Remedial Procedures ....................................... 9-1

9.2.1 Others ............................................................................ 9-1

9.2.2 Automatic Operation Error ............................................. 9-1

10. Material .......................................................................................... 10-1

10.1 Electrical Circuit Diagrams ...................................................... 10-1

10.2 I/O Check Table of Drawer Connector Pins ............................ 10-2

10.3 Relation between Flux Forming Film Thickness

and Speciﬁed Values for Squeegee ........... 10-3

Accompanying Material ........................................................................ A

Material Safety Data Sheet

Deltalux 529D (Senju Industry Co., Ltd.)

0703-003

1-1

Tg1357-ID-SO

1. Scope

0703-003

1. Scope

1.1 About the Flux Dispensing Unit

The ﬂux dispensing unit is installed on the main machine (GXH Series)

and is used to so control the supplied ﬂux so that the thickness of the ﬂux

becomes the speciﬁed one, for POP component placement.

Also, it detects ﬂux remaining on the rotating disk and automatically supplies

Flux.

1.2 Speciﬁcations of Flux Dispensing Unit

Table 1-1

Item Description

1. Outline of Actions

•

Flux is dispensed on the rotational disk and the thick ﬁlm is ﬂattened

evenly by the squeegee whose height is adjusted to the speciﬁed one.

•

The rotating disk is stopped just before ﬂux dispense and a ﬂux transfer

operation is performed.

2. Applicable Head Multifunctional Head: HM-G100 (Option)

Note:

A multifunction head is required because the outline detection (back

lighting recognition) is adopted and a spring nozzle is used.

3. Applicable

Components

Compnent

Recognition Camera

Standard

High Resolution

Camera (Option)

Dimensions Max. 17.5

17.5

Min. 1.5

× 1.5

Bump Diameter Min. 0.3 mm Min. 0.13 mm

Bump Pich Min. 0.5 mm Min. 0.25 mm

Bump Ball Distance Min. 0.2 mm Min. 0.12 mm