三星飞达.pdf - 第9页

本说明书的构成 3 3.5.2. 12~16mm T ape Feeder ...........................................................................3-17 3.5.3. 24~88mm T ape Feeder ..........................................................................…

100%1 / 90
三星
SM-Series
气动带式喂料器
的操作手册
2
2.1.3. 卷带的安装及排出 .................................................................................... 2-4
2.1.4. 锁夹固定................................................................................................... 2-6
2.1.5. 固定上盖卷带.......................................................................................... 2-10
2.1.6. 拾取点位置设置 ......................................................................................2-15
2.2. 传输间距的修改...................................................................................... 2-17
2.2.1. 8mm 传输间距 .......................................................................................2-17
2.2.2. SM 12mm,16mm 带式喂料器间距的转换 ............................................. 2-17
2.2.3. 24~88mm 带式喂料器间距的转换 ......................................................... 2-18
2.2.4. 24~88mm 节距部件的情况 .................................................................... 2-18
2.3. 安装到喂料器底座 .................................................................................. 2-20
2.4. 从喂料器座上拆离喂料器........................................................................ 2-23
2.5. 连接 ............................................................................................. 2-24
2.5.1. 连接工具的构成 ......................................................................................2-24
2.5.2. 料带连接方法 (Paper Type)...................................................................2-26
2.5.3. 料带连接方法 (Emboss Type)................................................................2-30
2.5.4. Splicing 的错误事例 ................................................................................ 2-34
第 3 章. 维修与维护 ............................................................................................... 3-1
3.1. 带式喂料器维修与维护 ............................................................................. 3-1
3.1.1. 摩擦部位的润滑 ........................................................................................3-1
3.1.1.1. Shutter 部位 (8mm~16mm).............................................................. 3-1
3.1.2. 链轮部位的杂质清除.................................................................................3-2
3.1.3. Probe Pin 端子的污渍清除 ......................................................................3-2
3.1.4. 清除 8mm 喂料器上脱落的部件................................................................ 3-2
3.1.5. 周期检点表 ...............................................................................................3-4
3.2. 故障现象检点表........................................................................................ 3-5
3.3. 频繁的故障 Troubleshooting..................................................................... 3-7
3.3.1. 元件的供应不良 ........................................................................................3-7
3.3.2. 间距错误................................................................................................... 3-9
3.3.3. 拾取点(Y 方向)偏移 ................................................................................ 3-10
3.3.4. 测定误差发生时 .......................................................................................3-11
3.3.5. 塑料排出不顺畅时 .................................................................................. 3-13
3.4. 喂料器的注册 ......................................................................................... 3-13
3.5. Recommended Spare Part List .............................................................. 3-14
3.5.1. 8mm Tape Feeder..................................................................................3-14
本说明书的构成
3
3.5.2. 12~16mm Tape Feeder...........................................................................3-17
3.5.3. 24~88mm Tape Feeder...........................................................................3-20
图片目录
图 1-1. SM 8mm 带式喂料器的外观 ..................................................................1-1
图 1-2. SM 12mm/16mm 式带式喂料器的外观..................................................1-2
图 1-3. SM 24mm~88mm 带式喂料器的外观 ....................................................1-3
图 1-4. 喂料器底座的外观..................................................................................1-4
图 1-5. 卷轮(Reel)尺寸 .......................................................................................1-6
图 1-6. Embossed Carrier Tape (8/12mm) ..............................................................1-7
图 1-7. 凹槽深度................................................................................................1-9
图 1-8. Non-IT Probe Pin Layout ........................................................................1-11
图 1-9. IT Probe Pin Layout...............................................................................1-12
图 1-10. 人工加料按钮 (8~16mml)...................................................................1-13
图 1-11. 人工加料按钮 (24~88mm) ..................................................................1-13
图 2-1. SM 8mm 带式喂料器的料带导轨开放 ...................................................2-1
图 2-2. 打开 SM 12/16mm 带式喂料器的料带导轨.............................................2-2
图 2-3.打开 SM 24mm~88mm 带式喂料器的料带导轨 .......................................2-2
图 2-4. 8mm 带式喂料器卷轮固定.....................................................................2-3
图 2-5. 12mm-88mm 带式喂料器的卷轮固定 .....................................................2-3
图 2-6. 卷带的安装方法 .....................................................................................2-4
图 2-7. 带的组成................................................................................................2-4
图 2-8. 带式喂料器上盖卷带的设置 ...................................................................2-5
图 2-9. 8mm 带式喂料器的传输卷带排出...........................................................2-5
图 2-10. 12-88mm 带式喂料器的传输卷带排出 ..................................................2-6
图 2-11. 把链轮安装到传输卷带.........................................................................2-7
图 2-12. 确认料带导轨和料带，机架是否正常安装(SM 8mm 带式喂料器)........2-8
图 2-13. 确认料带导轨和锁夹的固定状态 (SM 12mm~16mm 带式喂料器)........2-9
图 2-14. 确认料带导轨和锁夹的固定(Locking)状态(SM 24mm~88mm 带式喂
料器) ...................................................................................................2-9
图 2-15. 上盖卷带在辊轮与齿轮之间的固定方法 (SM 8mm 带式喂料器)........2-10
图 2-16. 上盖卷带在辊轮与齿轮之间的固定方法 (SM 12mm~16mm 带式喂料
器).....................................................................................................2-11
三星
SM-Series
气动带式喂料器
的操作手册
4
图 2-17. 上盖卷带在辊轮与齿轮之间的固定方法 (SM 24mm~88mm 带式喂料
器)....................................................................................................2-12
图 2-18. 顶端盖磁带截断方法(SM 24mm~88mm 带式喂料器)........................ 2-13
图 2-19. 顶面盖磁带 (SM 24mm~88mm 带式喂料器).....................................2-14
图 2-20. SM 8mm 带式喂料器的拾取点位置设置............................................ 2-15
图 2-21. SM 12/16mm 带式喂料器的拾取点位置设置 .....................................2-15
图 2-22. SM 24~88mm 带式喂料器的拾取点位置设置.................................... 2-16
图 2-23. SM 16mm 带式喂料器的间距设置.....................................................2-17
图 2-24. SM 24~88mm 带式喂料器的间距设置 ............................................... 2-18
图 2-25. 8mm~16mm 带式喂料器的喂料器底座插入....................................... 2-20
图 2-26. 8mm~16mm SM 喂料器的喂料器底座固定 .......................................2-21
图 2-27. SM 24mm~88mm 带式喂料器的喂料器底座插入 .............................. 2-22
图 2-28. SM 24mm~88mm 带式喂料器的底座固定..........................................2-22
图 3-1. 8~16mm 传感器部位的润滑脂涂抹 ........................................................ 3-1
图 3-2. 喂料器 Sprockets 及棘轮上的污渍清除 (24mm 以上喂料器) .................3-2
图 3-3. 确认喂料器基准面污质(8mm~88mm)................................................... 3-10
图 3-4. 确认喂料器底座基准面污质(8mm~88mm).............................................3-11
图表目录
表 1-1. 带式喂料器种类及移动间距 (IT Type)..................................................1-5
表 1-2. SM 带式喂料器使用可能的卷轮直径 ..................................................... 1-6
表 1-3. 传输间距设置表 .................................................................................... 1-8
表 1-4. Probe Pin Assignment (Non IT)................................................................1-11
表 1-5. Probe Pin Assignment (IT)......................................................................1-12
表 3-1. SM 带式喂料器周期检点表....................................................................3-4