bnp-b2365(eng)b.pdf - 第295页
5. Spindle Adjustment 5 - 50 5-3-4 Adjusting the synchronous tap control (1) Confirming the default parameters Confirm that the parameters are correctly set acco rdi ng to the machine specifications. Pay sp ecial attenti…
5. Spindle Adjustment
5 - 49
[4] The stopping position does not change even when the position shift parameter is change d.
Cause Investigation item Remedy Remarks
1 Parameter setting
values are incorrect
The position shift was changed to
2048 when the gear ratio between the
spindle and encoder was 1:2 (one
encoder rotation at two spindle
rotations).
If the gear ratio on the left is
established between the spindle
and encoder, the position shift
amount for one spindle rotation is
2048 instead of 4096.
[5] The machine vibrates when stopping.
Cause Investigation item Remedy Remarks
1 Parameter setting
values are incorrect
The gear ratio parameters SP025
(GRA1) to SP032 (GRB4) are
incorrect.
Correctly set SP025 (GRA1) to
SP032 (GRB4).
2 The orientation
adjustment is faulty
The vibration frequency is several Hz. Decrease the position loop gain
parameters SP001 (PGM) and
SP002 (PGE).
Increase the current loop gain for
orientation parameters SP105
(IQGO) and SP106 (IDGO).
The vibration frequency is 10Hz or
more.
Decrease the speed loop gain for
orientation parameters SP098
(VGOP) and SP099 (VGOI).
Decrease the current loop gain for
orientation parameters SP105
(IQGO) and SP106 (IDGO).
[6] The orientation complete signal is not output
Cause Investigation item Remedy Remarks
1 The machine's load is
heavy
The in-position parameter SP004
(OINP) is too small.
Review the in-position range, and
increase SP004 (OINP).
State is improved if delay
compensation control is stopped
during orientation stopping.
(State is improved when changed to
PI control).
Review the values set for the
speed loop gain for orientation
parameters SP098 (VGOP),
SP099 (VGOI) and SP100
(VGOD).
2 Carry out the items for [1] Orientation does not take place (motor keeps rotating).
5. Spindle Adjustment
5 - 50
5-3-4 Adjusting the synchronous tap control
(1) Confirming the default parameters
Confirm that the parameters are correctly set according to the machine specifications. Pay special
attention to the following points.
(a) Position loop gain
The position loop gain must be the same as the servo axis used for interpolation control during
synchronous tap control.
Position loop gain for synchronou s tap control SP009 = SV049
Position loop gain 2 for synchronous t ap control SP221 = SV050
Position loop gain 3 for synchronous t ap control SP222 = SV058
(b) High-gain servo synchronous compensation
The synchronous tap control specifications SP193/bit8 must be set according to the
specification of the servo drive unit used for interpolation control during synchronous tap
control.
Synchronous compensation valid = High-gain servo :
MDS-C1-V1/V2 (for high-gain setting), MDS-B-V14/V24
Synchronous compensatio n invalid = Standard servo :
MDS-C1-V1/V2 (for standard setting), MDS-B-V 1/V2, MDS-B-SVJ2
<Spindle parameters>
No. Abbrev. Parameter name Unit
Setting
range
Standard
value
SP009 PGT Synchronized tapping Position loop gain rad/s 1 to 100 15
SP193 SPECT*
Synchronized tapping specifications
(The standard value is set according to the servo drive for interpolation
control.)
HEX
0000 to
FFFF
Standard:
0000
High-gain:
0100
SP194 VGTP* Synchronized tapping speed loop gain proportional term 0 to 1000 63
SP195 VGTI* S ynchronized tapping speed loop gain integral term 0 to 1000 60
SP196 VGTD* Synchronized tapping speed loop gain delay advance term 0 to 1000 15
SP197 Fixed control constant 0 0
SP198 VCGT* Synchronized tapping target value of variable speed loop proportional gain % 0 to 100 100
SP199 VCST*
Synchronized tapping change starting speed of variable speed loop
proportional gain
r/min 0 to 32767 0
SP200 FFC1* Synchronized tapping acceleration feed forward gain (gear 1) % 0 to 1000 0
SP201 FFC2* Synchronized tapping acceleration feed forward gain (gear 2) % 0 to 1000 0
SP202 FFC3* Synchronized tapping acceleration feed forward gain (gear 3) % 0 to 1000 0
SP203 FFC4* Synchronized tapping acceleration feed forward gain (gear 4) % 0 to 1000 0
SP214 TZRN Synchronized tapping zero point return speed r/min 0 to 500 50
SP215 TPDT Synchronized tapping zero point return deceleration rate pulse 0 to 10000 1
SP216 TPST Synchronized tapping zero point return shift amount 0 to 4095 0
SP217 TINP Synchronized tapping in-position width 1/16 deg 1 to 2880 16
SP218 TODR* Synchronized tapping excessive error width (1pulse=0.088deg) pulse 0 to 32767 32767
SP219 IQGT* Synchronized tapping current loop gain magnification 1 % 0 to 1000 100
SP220 IDGT* Synchronized tapping current loop gain magnification 2 % 0 to 1000 100
SP221 PG2T Synchronized tapping position loop gain 2 rad/s 0 to 999 0
SP222 PG3T Synchronized tapping position loop gain 3 rad/s 0 to 999 0
<Servo parameters>
No. Abbrev. Parameter name Unit
Setting
range
Standard
value
SV049 PGN1sp Position loop gain 1 in spindle synchronous control rad/s 1 to 200 15
SV050 PGN2sp Position loop gain 2 in spindle synchronous control rad/s 0 to 999 0
SV058 SHGCsp SHG control gain in spindle synchronous control rad/s 0 to 1200 0
POINT
Always adjust the synchron ous tap control after adjusting the ope ration and
acceleration/deceleration time with the speed command, and adjusting the
servo axis controlled in synchronizatio n with the spindle du ring synchron ous tap
control.
5. Spindle Adjustment
5 - 51
(2) Adjusting the acceleration/decelera tion time constant
Synchronous tap synchronizes the operation with the servo. Generally, the spindle takes longer to
accelerate and decelerate, so the acceleration/deceleration time constant is determined on the
spindle side. Measure the acceleration time for the S command, and set a value 1.5-fold that as
the standard value.
If the spindle maximum rotation speed is 2000r/min during synchronous tap operation, first carry
out 2000r/min acceleration/deceleration with the S command as shown below. Then, measure the
total acceleration/deceleration time in a linear, 2-step or 3-step state. The time constant for
synchronous tap operation is 450ms which is 1.5-fold 300m s.
Measuring the acceleration time during S command
POINT
When carrying out synchronous tap operation with a motor capabl e of coil
changeover, either the high-speed coil or low-speed coil is used. Fix the coil
being used, and measure the acceleration time by issuing the S command in
this case.
(3) Synchronous tap trial operation
Carry out trial operation after setting the parameters. Carry out dry operation without tapping or a
workpiece, and confirm the amount that the spindle moves in respect to the servo axis. If an alarm
occurs when there is no load, check the cause with the following table.
Troubleshooting for synchronous tap trial operation
Fault Cause Remedy
Excessive error
alarm occurs
(ALM52)
The synchronous tap detector direction is
set in reverse.
Check the SP193/bit5 setting.
0 = Forward run, 1 = Reverse run
The motor cannot follow because the tap
time constant is too short.
Readjust the tap time constant.
Set a value double the value for the S command.
Overcurrent alarm
occurs (ALM32)
The motor cannot follow because the tap
time constant is too short.
Readjust the tap time constant.
Set a value double the value for the S command.
The speed loop gain is too high for
synchronous tap control (Is there vibration
when changing to synchronous control?)
The SP194 setting value is too large.
Set 100% as the standard.
The current loop gain is too high during
synchronous tap control.
The SP219, SP220 setting value is too large.
Set 100% as the standard.
The closed loop and semi-closed loop
settings for spindle control are incorrect.
Check which detector's FB is being used.
Spindle ENC = full closed loop: SP193/bit0 =0
Motor PLG = semi-closed loop: SP193/bit0 =1
The spindle rotation
movement amount
does not match the
command
The gear ratio setting is incorrect. Check the machine gear ratio.
Number of gear teeth on spindle side : SP025 to SP028
Number of gear teeth on motor side : SP029 to SP032
0
1000
2000
Acceleration time durin
g
S command
Standard acceleration time during synchronous tap (1.5-fold)
Speed FB
[r/min]
0 300 450 [ms]
During S
command
During synchronous tap control