JM-50_OPE - 第8页
为了安全使用机器 目 录 第 1 章 装置概要 ································································································ ············· 1-1 1- 1 本装置概要 ······················ ···············································…
v
为了安全使用
JM-50
的注意事项
注意
1.
为防止人身受伤，请勿在拆下安全盖（安全罩）、安全装置等状态下运行。
2. 为防止人身受伤，请务必小心，以免头发、衣服等被卷入传送带链。
此外，请勿戴手套。
3. 为防止人身受伤，维护时（注油、调整、日常检修），请切断电源。
4. 为防止人身受伤，请在电源线上使用漏电断路器。
<
安全盖（安全罩）
>
1. 开关安全盖（安全罩）时请注意下列事项。
・打开安全盖（安全罩）时要把盖（罩）向上开足直到面向左侧的锁定臂处于“上
锁”状态后，再放开手。
没有上锁就放开手时，盖（罩）有落下来的危险。
・关闭盖（罩）子时先解开锁，再关闭盖（罩）子。
（请注意，解开锁时不要使盖（罩）子落下来导致受伤。）
・不要过渡增加盖（罩）子、手把等的负荷。
・如果 Head 单元位于主机装置后面，开关后侧安全盖（安全罩）时，可能会接触
到 X 轴单元。这时，请将 Head 单元移动到主机装置前面，再进行后侧安全盖
（安全罩）的开关。
注意
1.
本装置的操作系统采用
Windows 7
（包括以太网通信功能）。
除安装提供的用于本装置的软件之外，加装其他软件，不保证正常运行。
对 SSD 内装入的文件进行转移、重命名、文件或文件夹的压缩、复制，也同样
不保证正常运行，敬请谅解。
●万一出现此种情况，可能需要更换新的
SSD
、丢失数据，务请格外注意。
注意
为保护操作系统，使用了
Enhanced Write Filter(EWF)
组件，进行了
C
盘
ROM
化。
1. 请勿在 C 盘保存文件。
把文件保存在 ROM 化后的 C 盘，会仿真占用主存储器。
因而，把文件存在 C 盘里时，会增加主存储器的使用量，压迫系统。
反复保存后可能造成内存不足，显示系统错误，可能需要重启本设备。
2. 需要修改操作系统的信息时，必须进行 C 盘的更新操作。
操作方法请参见使用说明书「1-10 更新 C 盘的操作」。
需要修改操作系统信息的操作是指下列事项：
・JM-50 系统软件的版本升级
・添加打印机
・设置网络（IP 地址、工作组等）
・添加用户
・变更资源管理器的设置
●要变更操作系统信息时，在执行 C 盘的更新操作后，需要重启一次本装置。
注意
本装置的
D
盘可用于安装软件或保存数据，但容量有限。
1：请确保 D 盘的可用空间。
D 盘的可用空间请确保 500MB 以上。
可用空间不足 500MB 时，请删除无用的文件(旧版本的主机软件、Log 文件、无
用的生产程序等），以确保可用空间。
●在可用空间不足的状态下使用时，可能发生应用软件错误或文件 I/O 错误，导致软
件运行不稳定，无法进行正常的动作。
注意
1.
本装置在
ATX
电源中使用了电池，以保护停电时的生产程序等。
为防止 ATX 内置电池老化，请勿在非通电状态下将本装置放置 6 个月以上。
●本装置以主断路器及总开关
ON
的状态为通电状态。
为了安全使用机器
目 录
第 1 章 装置概要 ············································································································· 1-1
1-1 本装置概要 ············································································································ 1-1
1-1-1 前言 ················································································································1-1
1-1-2 关于标记 ··········································································································1-1
1-1-3 本书的构成 ·······································································································1-1
1-1-4 缩写的说明 ·······································································································1-2
1-1-5 本装置的构成 ····································································································1-3
1-2 机械规格 ··············································································································· 1-5
1-2-1 机械尺寸与重量·································································································1-5
1-3 基本操作 ··············································································································· 1-6
1-3-1 画面构成示例 ····································································································1-6
1-3-2 显示装置及输入装置 ··························································································1-7
1-3-3 操作方法 ··········································································································1-9
1-3-4 菜单、功能按钮······························································································· 1-14
第 2 章 生产 ··················································································································· 2-1
2-1 流程图 ·················································································································· 2-1
2-2 设备的启动和退出 ··································································································· 2-2
2-2-1 设备的启动 ·······································································································2-2
2-2-2 设备的退出方法·································································································2-4
2-2-3 预热 ················································································································2-5
2-3 生产准备 ··············································································································· 2-8
2-3-1 设置基板 ··········································································································2-8
2-4 生产画面 ··············································································································· 2-9
2-4-1 生产画面的启动·································································································2-9
2-4-2 生产辅助 ········································································································ 2-10
2-4-3 支援准备 ········································································································
2-10
2-4-4 确认贴片点 ····································································································· 2-24
第 3 章 维护 ··················································································································· 3-1
3-1 日常检查项目一览 ··································································································· 3-1
3-1-1 气压、排水瓶 ····································································································3-3
3-1-2 真空发生器压力·································································································3-4
3-1-3 管道及接头 ·······································································································3-5
3-1-4 各单元气缸 ·······································································································3-5
3-1-5 空气过滤器（LNC120-8 Head） ·············································································3-6
3-1-6 传送带 ·············································································································3-7
3-1-7 传送滑轮 ，输送辊 ····························································································3-9
3-1-8 支撑板 ·············································································································3-9
3-2 清扫 ··················································································································· 3-10
3-2-1 XY 轴直动单元 ································································································· 3-10
3-2-2 各种传送传感器······························································································· 3-11
3-2-3 CAL 块 ··········································································································· 3-12
3-2-4 激光校准传感器······························································································· 3-13
3-2-5 高度测量装置(HMS) ·························································································· 3-14
3-2-6 吸嘴 ·············································································································· 3-15
3-2-7 吸嘴外圈 ········································································································ 3-17
3-2-8 ATC 单元 ········································································································ 3-18
3-2-9 供料器台架 ····································································································· 3-18
3-2-10 统一更换台车 ································································································ 3-19
3-2-11 台架升降机 ··································································································· 3-19
3-2-12 OCC（偏光滤光片） ························································································ 3-20
3-2-13 风扇马达过滤器 ····························································································· 3-21
3-2-14 3D 传感器盖罩玻璃 ························································································· 3-22
3-2-15 管脚矫正单元 ································································································ 3-22
3-2-16 多针引脚矫正单元 ····················································································· 3-23
3-3 注油 ··················································································································· 3-24
3-3-1 XY 轴直动单元 ································································································· 3-24
3-3-2 X/Y 轴滚珠丝杠 ······························································································· 3-25
3-3-3 传送螺旋轴 ····································································································· 3-26
3-3-4 传送导轴 ········································································································ 3-26
3-3-5 驱动轴 ··········································································································· 3-26
3-3-6 滚珠丝杠和花键轴···························································································· 3-27
3-3-7 统一更换台车 ·································································································· 3-28
3-3-8 台架升降机 ····································································································· 3-28
3-3-9 CY 轴 ············································································································· 3-29
3-4 消耗品列表 ·········································································································· 3-30
3-5 推荐定期更换部件 ································································································· 3-30
3-6 使用润滑油、油 ···································································································· 3-30
第 4 章 生产时的错误处理/暂停··························································································· 4-1
4-1 发生错误 ··············································································································· 4-1
发生时的概要 ····································································································4-1
显示 ················································································································4-1
跟踪 ················································································································4-3
详细信息 ··········································································································4-3
4-2 无元件 ·················································································································· 4-5
发生时的概要 ····································································································4-5
显示 ················································································································4-6
重新开始模式 ····································································································4-7
无元件时的跟踪·································································································4-8
4-3 标记识别错误 ········································································································· 4-8
发生时的概要 ····································································································4-8
显示 ················································································································4-9
选择重新生产 ·································································································· 4-10
4-4 打开安全盖（安全罩） ··························································································· 4-11
4-5 供料器台架下降 ···································································································· 4-12
4-6 送料器浮动检测 ···································································································· 4-12
4-7 保护元件 ············································································································· 4-13
4-8 暂停时的无元件补满功能 ························································································ 4-15
4-9 生产开始时的检查 ································································································· 4-16
使用插入异常检测时 ························································································ 4-17
4-10 循环停止 ············································································································ 4-18
4-11 带回元件发生错误 ································································································ 4-18
4-12 引脚（管脚）的长度不同(元件用尽) ········································································ 4-19
4-13 识别结果显示功能································································································ 4-20
插入可能元件判定范围外(异元件) ······································································ 4-20
引脚矫正失败 ································································································ 4-22
4-14 图像识别异常 ······································································································ 4-27
发生图像识别异常 ·························································································· 4-27
图像识别错误详细情报的内容 ··········································································· 4-31