JM-50_OPE - 第9页

3-2- 11 台架升降机 ··········································································· ························ 3- 19 3-2- 12 OCC （偏光滤光片） ········································································· ···…

为了安全使用机器

第 1 章装置概要 ············································································································· 1-1

1-1 本装置概要 ············································································································ 1-1

1-1-1 前言 ················································································································1-1

1-1-2 关于标记 ··········································································································1-1

1-1-3 本书的构成 ·······································································································1-1

1-1-4 缩写的说明 ·······································································································1-2

1-1-5 本装置的构成 ····································································································1-3

1-2 机械规格 ··············································································································· 1-5

1-2-1 机械尺寸与重量·································································································1-5

1-3 基本操作 ··············································································································· 1-6

1-3-1 画面构成示例 ····································································································1-6

1-3-2 显示装置及输入装置 ··························································································1-7

1-3-3 操作方法 ··········································································································1-9

1-3-4 菜单、功能按钮······························································································· 1-14

第 2 章生产 ··················································································································· 2-1

2-1 流程图 ·················································································································· 2-1

2-2 设备的启动和退出 ··································································································· 2-2

2-2-1 设备的启动 ·······································································································2-2

2-2-2 设备的退出方法·································································································2-4

2-2-3 预热 ················································································································2-5

2-3 生产准备 ··············································································································· 2-8

2-3-1 设置基板 ··········································································································2-8

2-4 生产画面 ··············································································································· 2-9

2-4-1 生产画面的启动·································································································2-9

2-4-2 生产辅助 ········································································································ 2-10

2-4-3 支援准备 ········································································································

2-10

2-4-4 确认贴片点 ····································································································· 2-24

第 3 章维护 ··················································································································· 3-1

3-1 日常检查项目一览 ··································································································· 3-1

3-1-1 气压、排水瓶 ····································································································3-3

3-1-2 真空发生器压力·································································································3-4

3-1-3 管道及接头 ·······································································································3-5

3-1-4 各单元气缸 ·······································································································3-5

3-1-5 空气过滤器（LNC120-8 Head） ·············································································3-6

3-1-6 传送带 ·············································································································3-7

3-1-7 传送滑轮，输送辊 ····························································································3-9

3-1-8 支撑板 ·············································································································3-9

3-2 清扫 ··················································································································· 3-10

3-2-1 XY 轴直动单元 ································································································· 3-10

3-2-2 各种传送传感器······························································································· 3-11

3-2-3 CAL 块 ··········································································································· 3-12

3-2-4 激光校准传感器······························································································· 3-13

3-2-5 高度测量装置(HMS) ·························································································· 3-14

3-2-6 吸嘴 ·············································································································· 3-15

3-2-7 吸嘴外圈 ········································································································ 3-17

3-2-8 ATC 单元 ········································································································ 3-18

3-2-9 供料器台架 ····································································································· 3-18

3-2-10 统一更换台车 ································································································ 3-19

3-2-11 台架升降机 ··································································································· 3-19

3-2-12 OCC（偏光滤光片） ························································································ 3-20

3-2-13 风扇马达过滤器 ····························································································· 3-21

3-2-14 3D 传感器盖罩玻璃 ························································································· 3-22

3-2-15 管脚矫正单元 ································································································ 3-22

3-2-16 多针引脚矫正单元 ····················································································· 3-23

3-3 注油 ··················································································································· 3-24

3-3-1 XY 轴直动单元 ································································································· 3-24

3-3-2 X/Y 轴滚珠丝杠 ······························································································· 3-25

3-3-3 传送螺旋轴 ····································································································· 3-26

3-3-4 传送导轴 ········································································································ 3-26

3-3-5 驱动轴 ··········································································································· 3-26

3-3-6 滚珠丝杠和花键轴···························································································· 3-27

3-3-7 统一更换台车 ·································································································· 3-28

3-3-8 台架升降机 ····································································································· 3-28

3-3-9 CY 轴 ············································································································· 3-29

3-4 消耗品列表 ·········································································································· 3-30

3-5 推荐定期更换部件 ································································································· 3-30

3-6 使用润滑油、油 ···································································································· 3-30

第 4 章生产时的错误处理/暂停··························································································· 4-1

4-1 发生错误 ··············································································································· 4-1

发生时的概要 ····································································································4-1

显示 ················································································································4-1

跟踪 ················································································································4-3

详细信息 ··········································································································4-3

4-2 无元件 ·················································································································· 4-5

发生时的概要 ····································································································4-5

显示 ················································································································4-6

重新开始模式 ····································································································4-7

无元件时的跟踪·································································································4-8

4-3 标记识别错误 ········································································································· 4-8

发生时的概要 ····································································································4-8

显示 ················································································································4-9

选择重新生产 ·································································································· 4-10

4-4 打开安全盖（安全罩） ··························································································· 4-11

4-5 供料器台架下降 ···································································································· 4-12

4-6 送料器浮动检测 ···································································································· 4-12

4-7 保护元件 ············································································································· 4-13

4-8 暂停时的无元件补满功能 ························································································ 4-15

4-9 生产开始时的检查 ································································································· 4-16

使用插入异常检测时 ························································································ 4-17

4-10 循环停止 ············································································································ 4-18

4-11 带回元件发生错误 ································································································ 4-18

4-12 引脚（管脚）的长度不同(元件用尽) ········································································ 4-19

4-13 识别结果显示功能································································································ 4-20

插入可能元件判定范围外(异元件) ······································································ 4-20

引脚矫正失败 ································································································ 4-22

4-14 图像识别异常 ······································································································ 4-27

发生图像识别异常 ·························································································· 4-27

图像识别错误详细情报的内容 ··········································································· 4-31

第 5 章故障排除 ············································································································· 5-1

5-1 贴片偏移 ··············································································································· 5-1

5-1-1 整个基板发生贴片偏移(每个基板都反复出现) ·························································5-1

5-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ·············································5-2

5-1-3 仅基板的一部分发生贴片偏移 ··············································································5-3

5-1-4 仅特定的元件发生贴片偏移 ·················································································5-3

5-1-5 贴片角度偏差 ····································································································5-4

5-2 其它 ····················································································································· 5-5

5-2-1 启动 START/停止 STOP 开关不起作用 ······································································5-5

5-2-2 不能浏览数据库·································································································5-5

5-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。或者想要改变原有送

料器配置，但即使进行优化,也不能优化。 ······································································5-5

5-2-4 贴片点超出基板(或电路) ····················································································5-5

5-2-5 无法测定元件 ····································································································5-6

5-2-6 不能吸取 MTS/DTS/托盘支座供应的元件 ··································································5-6

5-2-7 不能同时吸取 ····································································································5-6

5-2-8 如果是连接器的情况下，定心时元件碰到激光单元 ···················································5-6

5-3 图像错误详细情况 ··································································································· 5-7

5-3-1 图像错误的表示·································································································5-7

5-3-2 标记识别错误的情况 ··························································································5-7

5-3-3 通用图形元件(球元件／外形元件)识别错误的情况 ···················································5-8

5-4 维护日志 ············································································································· 5-10

5-4-1 取得随机日志 ·································································································· 5-10

5-4-2 取得维护日志 ·································································································· 5-11