Service Manual SIPLACE SmartFeeder - 第4页
4 Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020 Table of contents 6.6 Splice sensor .. 42 6.6.1 Replacing the Dummy with a Splice Sensor .. 43 6.6.2 Performing a funct…
3Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020
Table of contents
Table of contents
1 Introduction.. 9
1.1 Safety instructions.. 9
1.1.1 Conventions for the use of safety instructions and symbols.. 9
1.2 Environmentally-friendly disposal of materials and components.. 10
1.3 Use of original accessories and spare parts.. 10
1.4 Information About This Service Manual.. 10
1.5 Release History.. 10
1.6 SIPLACE on the World Wide Web (WWW).. 10
1.7 Staff qualifications and training.. 11
2 General.. 13
2.1 Requirements.. 13
2.2 Warranty.. 13
2.3 Equipment Required.. 13
2.4 Safety Instructions.. 14
2.5 Creating new labels for feeder modules.. 15
3 X-Feeder Test Station.. 17
3.1 X Feeder Test Station Error Messages.. 18
3.2 Rare Errors.. 20
4 X Feeder Verification System.. 21
5 Diagnosis and Solutions.. 23
5.1 Assignment of Symptoms/Repairs.. 23
6 Repairs to SmartFeeder 4 mm X / Xi.. 25
6.1 Front sliding guide/sliding foil.. 26
6.1.1 Removing the Sliding Foil.. 26
6.1.2 Fitting the Sliding Foil.. 26
6.2 Rear Sliding Guide.. 27
6.2.1 Removing the Sliding Guide.. 27
6.2.2 Fitting the Sliding Guide.. 28
6.3 Side Covers.. 29
6.3.1 Removing the Left Side Cover.. 30
6.3.2 Fitting the Left Side Cover.. 30
6.3.3 Removing the Right Side Cover.. 31
6.3.4 Fitting the Right Side Cover.. 32
6.4 EDIF.. 33
6.4.1 Removing the EDIF.. 34
6.4.2 Fitting the EDIF.. 35
6.5 Pickup window.. 36
6.5.1 Removing the Pickup Window.. 37
6.5.2 Fitting the pickup window.. 38
6.5.3 Removing the actuator.. 40
6.5.4 Fitting the actuator.. 41
4 Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020
Table of contents
6.6 Splice sensor.. 42
6.6.1 Replacing the Dummy with a Splice Sensor.. 43
6.6.2 Performing a function test.. 44
6.7 Drives.. 45
6.7.1 Foil motor.. 45
6.7.1.1 Removing the Foil Disposal Motor.. 46
6.7.1.2 Fitting the Foil Disposal Motor.. 49
6.8 Foil rocker.. 52
6.8.1 Replacing the foil rocker assembly.. 52
6.8.1.1 Removing the Foil Rocker Assembly.. 53
6.8.1.2 Fitting the Foil Rocker Assembly.. 54
6.8.2 Replacing individual foil rocker parts.. 55
6.8.2.1 Replacing the foil rocker, axis and pressure spring.. 55
6.8.2.2 Replacing the creasing roller.. 57
6.8.2.3 Replacing the light barrier transmitter.. 57
6.8.2.4 Replacing the rocker bearing unit.. 57
6.9 Rocker.. 58
6.9.1 Replacing the rocker assembly.. 58
6.9.1.1 Removing the rocker assembly.. 59
6.9.1.2 Fitting the rocker assembly.. 60
6.9.2 Replacing individual rocker parts.. 61
6.9.2.1 Removing the individual parts of the rocker.. 61
6.9.2.2 Fitting the individual parts of the rocker.. 62
6.10 Tamp wheel / spiral gear.. 63
6.10.1 Removing the tamp wheel.. 64
6.10.2 Fitting the tamp wheel.. 66
6.11 Wiper.. 69
6.11.1 Removing the wiper 4 mm X.. 69
6.11.2 Fitting the wiper 4 mm X.. 70
6.12 Flap on drip tray for cover foil.. 71
6.12.1 Replacing the flap on the drip tray and shaft.. 72
6.13 Foil disposal blade.. 73
6.13.1 Removing the Blade Partition Wall.. 73
6.13.2 Fitting the Blade Partition Wall.. 73
6.14 Leaf spring.. 74
6.14.1 Replacing the leaf spring.. 74
6.15 Handle with control panel.. 75
6.15.1 Handle assembly.. 75
6.15.2 Replacing the control panel.. 75
6.15.2.1 Removing the Control Panel and Board.. 76
6.15.2.2 Fitting the Control Panel and Board.. 77
6.15.3 Individual parts on the handle.. 78
6.15.3.1 Removing individual parts from the handle.. 79
6.15.3.2 Fitting individual parts to the handle.. 80
6.16 Control board.. 81
6.16.1 Removing the control board.. 82
6.16.2 Fitting the control board.. 83
6.16.3 Performing a reference run.. 85
6.17 Foil container.. 86
6.17.1 Replacing the insertion foil container.. 86
6.17.1.1 Cleaning or replacing the foil container.. 86
6.17.1.2 Fitting the foil container.. 87
6.17.2 Foil box.. 88
5Service Manual SIPLACE SmartFeeder 4 - 8 mm X / Xi SIPLACE SmartFeeder 2 x 8 mm X / Xi 11/2020
Table of contents
6.17.2.1 Removing the foil box.. 88
6.17.2.2 Fitting the foil box.. 92
7 Repairs to SmartFeeder 8 mm X / Xi.. 97
7.1 Front sliding guide/sliding foil.. 98
7.1.1 Removing the Sliding Foil.. 98
7.1.2 Fitting the Sliding Foil.. 98
7.2 Rear Sliding Guide.. 99
7.2.1 Removing the Sliding Guide.. 100
7.2.2 Fitting the Sliding Guide.. 100
7.3 Side Covers.. 101
7.3.1 Removing the Left Side Cover.. 102
7.3.2 Fitting the left side cover.. 102
7.3.3 Removing the right side cover.. 103
7.3.4 Fitting the right side cover.. 104
7.4 EDIF.. 105
7.4.1 Removing the EDIF.. 106
7.4.2 Fitting the EDIF.. 107
7.5 Pickup window.. 108
7.5.1 Removing the pickup window.. 110
7.5.2 Fitting the pickup window.. 111
7.5.3 Removing the actuator.. 113
7.5.4 Fitting the actuator.. 113
7.6 Splice sensor.. 115
7.6.1 Replacing the Dummy with a Splice Sensor.. 116
7.6.2 Replacing the splice sensor filling piece.. 118
7.6.2.1 Removing the splice sensor filling piece.. 118
7.6.2.2 Fitting the splice sensor filling piece.. 120
7.6.3 Performing a function test.. 122
7.7 Drives.. 123
7.7.1 Foil motor.. 123
7.7.1.1 Removing the Foil Disposal Motor.. 124
7.7.1.2 Fitting the Foil Disposal Motor.. 126
7.8 Foil rocker.. 129
7.8.1 Foil rocker assembly.. 129
7.8.1.1 Removing the Foil Rocker Assembly.. 130
7.8.1.2 Fitting the Foil Rocker Assembly.. 131
7.8.2 Replacing individual foil rocker parts.. 132
7.8.2.1 Replacing the foil rocker, axis and pressure spring.. 133
7.8.2.2 Replacing the creasing roller.. 134
7.8.2.3 Replacing the light barrier transmitter.. 134
7.8.2.4 Replacing the rocker bearing unit.. 135
7.9 Rocker.. 136
7.9.1 Replacing the rocker assembly.. 136
7.9.1.1 Removing the rocker assembly.. 137
7.9.1.2 Fitting the rocker assembly.. 137
7.9.2 Replacing individual rocker parts.. 138
7.9.2.1 Removing the individual parts of the rocker.. 138
7.9.2.2 Fitting the individual parts of the rocker.. 138
7.10 Tamp wheel / spiral gear.. 139
7.10.1 Removing the tamp wheel.. 140
7.10.2 Fitting the tamp wheel.. 142