ASM_Datasheet_ASM_Custom_dedicated_tooling_EN_210407.pdf - 第2页

T ooling T ype 1st pass – for a blank PCB with no components tted typically means a at support surface on the tool. 2nd pass – for a PCB with components tted to one side. This means the support surface will have pocke…

ASM Custom dedicated tooling

ASM custom dedicated tooling solutions are designed for

optimal substrate support and the best quality print. Because

any movement or incorrect positioning of the substrate during

processing can result in defects, ASM employs proven design

concepts and solid manufacturing methods to safeguard against

these issues. An additional benet: the side support of the

squeegee, that will improve not only the lifetime of the stencil

signicantly, but also the print quality.

From support for standard PCBs to exible boards and ultra-

ne-pitch board geometries to singulated products, ASM

oers a variety of dedicated tooling solutions. In addition to

ASM‘s DEK printers, dedicated tooling is compatible with most

commercialized screen printing platforms, placement machines,

inspection equipment and test systems.

Benets:

■ Process safety and control

■ Increased stencil life

■ Reduced cleaning schedule

■ Increased squeegee speed

■ Avoid or reduce short circuits

■ Avoid or reduce paste residue

■ Minimized line downtime

■ Improved print quality

Process Support Products

ASM PCB support solutions

Tooling Type

1st pass – for a blank PCB with no components tted typically

means a at support surface on the tool. 2nd pass – for a PCB

with components tted to one side. This means the support

surface will have pockets to avoid the components on the PCB.

Depending on the process required, it is often more cost-

eective to design a 2nd pass-capable tooling block that can

also be used for the 1st pass requirement.

Vacuum capability can be added to either tooling design for the

most eective support surface.

FEATURES SPECIFICATIONS

Data format Gerber, HPGL, IGES, DXF, STEP, STL

Finish option Standard tool finish – sand blasted, natural (Other by request)

Stencil support ProFlow, squeegee, jetting, other*

Vacuum option Requires a vacuum option to be fitted to the target machine

Aluminium plate (standard size) Up to 550 x 270 x 50 mm

Surface flatness <0.05 mm

Aluminium plate (maximum size) Up to 550 x 450 x 150 mm

Surface flatness <0.1 mm

Compatible with ASM Tooling solutions available for the complete range of ASM‘s DEK printers

Tooling solutions for Non ASM DEK printers MPM, EKRA, SIPLACE, etc (please contact us with your machine type)

TOWER OVERVIEW

Part number Description

SAP

03154262-01 Dedicated narrow tower with vacuum (incl. 2 support pins)

03154264-01 Dedicated narrow tower without vacuum (incl. 2 support pins)

03154263-01 Dedicated narrow tower dual lane (incl. 2 support pins)

03154261-01 Dedicated H-tower (incl. 2 support pins)

03154265-01 Dedicated narrow tower without vacuum 0.6 mm holes (incl. 2 support pins)

03154266-01 Dedicated flat leg support (2 pcs)

03154267-01 Support bar 400 x 25 x 81 mm

03154268-01 DEK Classic Support Plates (25.4 mm) - 1st pass non-vacuum

03154270-01 DEK Classic Support Plates (25.4 mm) - 1st pass with vacuum

03154269-01 DEK Classic Support Plates (25.4 mm) - 2nd pass non-vacuum

03154271-01 DEK Classic Support Plates (25.4 mm) - 2nd pass with vacuum

1st pass tooling support (flat plate) 2nd pass tooling support with routed component pockets

Tooling

Stencil

Board

Single routed tooling plate to support side 1 and 2

(1st and 2nd pass tooling plate)

‘Narrow Tower’ for ASM DEK

‘Narrow Tower’ with tooling plate

Support tower

Customers can use an existing stock tooling plate or

specify a new tooling plate to be supplied with the

tool.

For DEK printers, the current standard machine

mounting hardware is called the "Narrow Tower". This

is supplied with two additional pillars that are tted to

the rear side of the tooling plate.

A single tower can be used with many tooling plates,

if required. The tower has alignment pins that

interface with the rising table to ensure a repeatable

and accurate tting to the target machine.

Vacuum

Standard vacuum capability is added to the tooling

plate in the form of pockets, holes or channels which

are then routed through to the support tower.

Vacuum cups and O-ring seals, at gaskets and

custom seals are available and can be applied to the

design as an option when required.

Tooling tolerances

For standard tooling products, manufacturing and

inspection is carried out in accordance with the

tolerances as shown in the image on the left.

Advantages

■ Process safety and control

■ Increase stencil lifetime

■ Reduced cleaning schedule – improved PPH

■ Increased squeegee speed

■ Avoid / reduce short circuits

■ Avoid / reduce paste residue

■ Minimize line downtime

■ Improved print quality

Process Support Products

ASM PCB support solutions