CP40 service manual - 第20页

MODULE ERROR CODE Symptom and Cause ACTION Service Manual Auto Sequence Part $4001 Pickup error when retrying (Head 1) Retrying was given as much as repeated times caused by vacuum check error when part pick-up.(Occurred…

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MODULE
ERROR
CODE
Symptom and Cause ACTION
Service
Manual
$3010
PCB exists on the input & wait position
Occurs when PCB exists on the Input and Wait position.
$3021
Remove the PCB existing on the input & wait buffer
Occurs when PCB exists on the Input and Wait position.
4-3-2
$3022
Remove the PCB existing on the place buffer
Occurs when PCB exists on the Place position.
$3023
Remove the PCB existing on the output buffer
Occurs when PCB exists on the Exit position.
$3101
PCB isn't reached to the wait area
PCB fails to reach to Wait position within limited time in conveyor.
$3102
PCB isn't reached to the place area
PCB fails to reach to Place position within limited time in conveyor.
$3103
PCB isn't reached to the output area
PCB fails to reach to Out position within limited time in conveyor.
2-3-2
$3201
Can't carry away PCB from the wait position
PCB fails to move away from the Wait position of conveyor.
$3202
Can't carry away PCB from the place position
PCB fails to move away from the Place position of conveyor.
$3203
Can't carry away PCB from the output position
PCB fails to move away from the Out position of conveyor.
$3301
Can't move up the wait stopper
Occurs when it fails to move up the wait stopper.
$3302
Can't move down the wait stopper
Occurs when it fails to move up the wait stopper.
11-3-3
$3401
Can't move up the placement stopper
Occurs when it fails to move up the Placement stopper.
11-3-4
$3402
Can't move down the placement stopper
Occurs when it fails to move down Placement stopper.
11-3-5
$3501
Can't move up the exit stopper
Occurs when it fails to move up the Exit stopper.
$3502
Can't move down the exit stopper
Occurs when it fails to move down the Exit stopper.
$3600
PCB is over in N PCB mode
No. of Array PCB prepared at PCB setup exceeds 500.
Reduce No. of Array PCB to 500EA or less.
$3601
PCB is over in Step Programming
No. of placement point prepared at PCB setup exceeds 3000.
Reduce No. of placement point to 3000 or less.
$3700
SMEMA input Time Over Error
SMEMA signal is not inputted within limited time.
Check for the link conditions of SMEMA cable and connector.
Check that linked conditions between systems are proper.
Remove PCB concerned.
Check conveyor motor for proper operation.
Check that air pressure drops down below the standard values.
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MODULE
ERROR
CODE
Symptom and Cause ACTION
Service
Manual
Auto Sequence
Part
$4001
Pickup error when retrying (Head 1)
Retrying was given as much as repeated times caused by vacuum check error
when part pick-up.(Occurred when part fails to be picked up.)
Check part pickup position and Z-axis pickup height at PCB setup.
12-3-1
12-3-3
Auto Sequence
Part
$4002
Pickup error when retrying (Head 2)
Retrying was given as much as repeated times caused by vacuum check error
when part pick-up.(Occurred when part fails to be picked up.
$4003
Pickup error when retrying (Head 3)
Retrying was given as much as repeated times caused by vacuum check error
when part pick-up.(Occurred when part fails to be picked up.
12-3-1
$4011
Pickup error when retrying many times (Head 1)
Retrying was given as much as repeated times caused by vacuum check error
when part pick-up.(Occurred when part fails to be picked up.
Check part pickup position and Z-axis pickup height at PCB setup. 12-3-3
$4012
Pickup error when retrying many times (Head 2)
Retrying was given as much as repeated times caused by vacuum check error
when part pick-up.(Occurred when part fails to be picked up.
$4013
Pickup error when retrying many times (Head 3)
Retrying was given as much as repeated times caused by vacuum check error
when part pick-up.(Occurred when part fails to be picked up.
$4101
Nozzle is choked before picking-up (Head 1)
Nozzle is clogged when checking it before moving to Pickup position.
$4102
Nozzle is choked before picking-up (Head 2)
Nozzle is clogged when checking it before moving to Pickup position.
$4103
Nozzle is choked before picking-up (Head 3)
Nozzle is clogged when checking it before moving to Pickup position.
4-3-2
$4111
Nozzle is choked before ANC (Head 1)
Nozzle is clogged when checking it in Auto Nozzle Change.
4-3-4
$4112
Nozzle is choked before ANC (Head 2)
Nozzle is clogged when checking it in Auto Nozzle Change.
$4113
Nozzle is choked before ANC (Head 3)
Nozzle is clogged when checking it in Auto Nozzle Change.
$4201
Can't open ANC
Fails to open shutter of ANC in Auto Nozzle Change.
11-3-3
11-3-4
$4202
Can't close ANC
Fails to close shutter of ANC in Auto Nozzle Change.
11-3-5
$4500
The size of Fiducial Mark is too big
Larger Mark than size of Fiducial Mark registered is detected when inspecting
Fiducial Mark.
$4510
The length of Fiducial Mark is too long
Longer Mark than length of Fiducial Mark registered is detected when inspecting
Fiducial Mark.
Check that air pressure drops down below the standard values.
Check a nozzle for clogged conditions.
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MODULE
ERROR
CODE
Symptom and Cause ACTION
Service
Manual
$4520
Fiducial Mark can't be detected
Fiducial sensor fails to detect the Fiducial Mark when inspecting Fiducial Mark.
$4530
Many Fiducial Marks were detected
Other marks aside from Fiducial Mark registered are detected when inspecting
Fiducial Mark.
$45F0
Fiducial error was detected
Error occurs to Fiducial vision board.
$4601
Nozzle exists already in head, can't pick up another nozzle. (Head 1)
Message of "Nozzle exists already in Head" is shown. This alarm occurs when
trying to seize nozzle again with test pick, etc.
1-3-3
1-3-6
$4602
Nozzle exists already in head, can't pick up another nozzle. (Head 2)
Message of "Nozzle exists already in Head" is shown. This alarm occurs when
trying to seize nozzle again with test pick, etc.
4-3-2
Auto Sequence
Part
$4603
Nozzle exists already in head, can't pick up another nozzle. (Head 3)
Message of "Nozzle exists already in Head" is shown. This alarm occurs when
trying to seize nozzle again with test pick, etc.
Check that nozzle exists in a head concerned.
Remove foreign materials adhered to ALIGN GLASS.
1-3-3
1-3-6
$4611
Nozzle is in the head (SCT_VOPEN < VAC level) (Head 1)
Nozzle is in Head as results of checking the head condition with vacuum even after
putting nozzle on ANC with Test Put, etc.
$4612
Nozzle is in the head (SCT_VOPEN < VAC level) (Head 2)
Nozzle is in Head as results of checking the head condition with vacuum even after
putting nozzle on ANC with Test Put, etc.
4-3-2
$4613
Nozzle is in the head (SCT_VOPEN < VAC level) (Head 3)
Nozzle is in Head as results of checking the head condition with vacuum even after
putting nozzle on ANC with Test Put, etc.
$4621
Nozzle does not exist in the head (SCT_VCLOSE > VAC level) (Head 1)
Nozzle does not exist in Head as results of checking the head condition with
vacuum even after picking nozzle with Test Pick, etc.
$4622
Nozzle does not exist in the head (SCT_VCLOSE > VAC level) (Head 2)
Nozzle does not exist in Head as results of checking the head condition with
vacuum even after picking nozzle with Test Pick, etc.
4-3-2
$4623
Nozzle does not exist in the head (SCT_VCLOSE > VAC level) (Head 3)
Nozzle does not exist in Head as results of checking the head condition with
vacuum even after picking nozzle with Test Pick, etc.
$4651
Can't put a nozzle. A nozzle exists in ANC setting (Head 1)
Error occurred when message of "A nozzle already exists in the hole" was specified
already when trying to put nozzle on the hole defined by ANC.
Check that nozzle exists in ANC concerned. If existed, remove the nozzle manually. Then corrective
actions are to be given by confirming the cause of error.
Check that nozzle exists in a head concerned.
Remove foreign materials adhered to ALIGN GLASS.
Check data inputted to Fiducial Mark register screen.
Check that nozzle exists in a head concerned. If existed, remove the nozzle manually. Then
corrective actions are to be given by confirming the cause of error.
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